Mining Pumps and Their Functions Quiz
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Questions and Answers

What is the primary function of a pump?

  • To transmit fluids from one location to another or raise them. (correct)
  • To convert kinetic energy into potential energy.
  • To cool fluids during their transmission.
  • To filter solid particles from fluids.
  • Which of the following is NOT a type of pump mentioned?

  • Hydraulic pump (correct)
  • Piston pump
  • Centrifugal pump
  • Submersible pump
  • What distinguishes positive displacement pumps from other types?

  • They operate without mechanical components.
  • They rely solely on external energy sources.
  • They move small amounts of fluid at low pressure.
  • They carry out displacement mechanically. (correct)
  • What is the primary role of a water ram pump?

    <p>To create a pressure difference and elevate water. (D)</p> Signup and view all the answers

    What is the main purpose of drainage in mining operations?

    <p>To remove excess water from the production area (D)</p> Signup and view all the answers

    What creates the compression energy in a water ram pump?

    <p>Natural pressure differences in pipelines. (A)</p> Signup and view all the answers

    Which fluid is primarily used in ore preparation facilities?

    <p>Water + solid mixture pulp (D)</p> Signup and view all the answers

    What type of pump is primarily used to transport gases?

    <p>Compressors (A)</p> Signup and view all the answers

    Which of the following pump types operates mechanically through displacement?

    <p>Positive displacement pumps (B)</p> Signup and view all the answers

    What significant problem arises in underground mining operations as work progresses?

    <p>Disposal of water leaking into the opened space (D)</p> Signup and view all the answers

    Who developed the first known pump in history?

    <p>Archimedes (C)</p> Signup and view all the answers

    What key survey must be conducted prior to preparing a mining operation project?

    <p>Hydrogeological survey of the area (C)</p> Signup and view all the answers

    How are solid particles transported within mineral processing plants?

    <p>In slurry (pulp) form by pipelines or gravity (C)</p> Signup and view all the answers

    What is the purpose of pumping tailings into tailings dams or underground mines?

    <p>To serve as a fill material (D)</p> Signup and view all the answers

    Which fluid is commonly used in hydraulic machines within mining?

    <p>Compressed oil (A)</p> Signup and view all the answers

    What affects the continuity and cost of production in mining operations?

    <p>Technological and economic suitability of water disposal facilities (C)</p> Signup and view all the answers

    What is the total power required for the system after considering a 20% safety factor?

    <p>76.22 kW (C)</p> Signup and view all the answers

    How does the speed of the pump affect the amount of water pumped?

    <p>Increased speed leads to increased water flow. (D)</p> Signup and view all the answers

    Given a small pulley diameter of 10 cm rotating at 1200 rpm, what is the required diameter of the large pulley for the pump to rotate at 400 rpm?

    <p>30 cm (B)</p> Signup and view all the answers

    In the context of the belt-pulley system, what must be true for the circumferential speeds of both pulleys?

    <p>They must be equal to avoid slippage. (A)</p> Signup and view all the answers

    Which of the following represents the relationship between the pulleys in terms of diameter and rotation speed?

    <p>Pulley rotation speed is inversely proportional to diameter. (B)</p> Signup and view all the answers

    What is a key characteristic of positive displacement pumps?

    <p>They move a fixed amount of liquid per pump cycle. (C)</p> Signup and view all the answers

    Which type of pump is known for achieving high output pressure?

    <p>Radial piston pumps (A)</p> Signup and view all the answers

    What happens to the effective flow rate of piston pumps as fluid viscosity increases?

    <p>It decreases. (D)</p> Signup and view all the answers

    How do gear pumps ensure a continuous and uniform discharge?

    <p>By increasing the number of teeth on the gears. (C)</p> Signup and view all the answers

    Centrifugal pumps are least effective for which type of liquids?

    <p>Viscous liquids (C)</p> Signup and view all the answers

    Which pump is specifically used to provide small amounts of potential energy at high flow rates?

    <p>Screw pump (D)</p> Signup and view all the answers

    What defines the operation mechanism of a centrifugal pump?

    <p>It relies on gravity and centrifugal force. (B)</p> Signup and view all the answers

    Which statement about gear pumps is true?

    <p>They have variable capacity with gear tooth reduction. (D)</p> Signup and view all the answers

    What is the function of the safety factor when calculating engine power for a centrifugal pump?

    <p>To ensure sufficient power for pressurized feeding (C)</p> Signup and view all the answers

    If the inlet diameter of a specified centrifugal pump is 8 inches, what is its outlet diameter in the case of an 8/6 pump?

    <p>6 inches (D)</p> Signup and view all the answers

    Which of the following could result from selecting a motor that is too small for a centrifugal pump?

    <p>Frequent thermal tripping (B)</p> Signup and view all the answers

    What is the formula used to calculate the minimum engine power required for a centrifugal pump?

    <p>$P = \frac{Q \times H \times q}{S.F. \times n}$ (D)</p> Signup and view all the answers

    When needed for liquid feeding, how much additional pump power should be considered?

    <p>20% (C)</p> Signup and view all the answers

    In the calculation example provided, what is the density of the slurry being pumped?

    <p>1.4 t/m3 (D)</p> Signup and view all the answers

    If a pump is rated to deliver 500 m3/h at a discharge head of 20 meters, what efficiency percentage is stated in the example?

    <p>65-68% (B)</p> Signup and view all the answers

    What could be a consequence of over-sizing the motor for a centrifugal pump?

    <p>Unnecessary electricity consumption (D)</p> Signup and view all the answers

    Flashcards

    Drainage in Mining

    The removal of excess water from mining operations, often using pumps.

    Pulp

    A mixture of water and solid particles used in mineral processing.

    Compressed Oil

    A fluid used in hydraulic machines to exert force.

    Water Problem in Mining

    The major challenge in mining, involving collecting and removing water from the mine site.

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    Hydrogeological Survey

    A detailed study of the underground water conditions in a potential mining area.

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    Water in Mineral Processing

    The preferred medium for grinding, classification, and enrichment in mineral processing.

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    Slurry (Pulp)

    A mixture of water and solid particles, used for transporting minerals in processing plants.

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    Tailings

    Processing wastes that are often pumped into tailings dams or used as fill material.

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    What are pumps?

    Machines designed to move fluids from one place to another or to elevate them to a higher level.

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    What is an Archimedes screw?

    An ancient pump, invented by Archimedes, that uses a rotating spiral to transport fluids uphill.

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    What's a water ram pump?

    These utilize natural height differences and water pressure to elevate fluids.

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    How does a piston pump work?

    A positive displacement pump where a piston moves within a cylinder to create suction and discharge.

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    What are positive displacement pumps?

    Pumps that use mechanical displacement to move fluids. They typically move smaller volumes with high pressure.

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    How do centrifugal pumps work?

    They use a spinning impeller to create centrifugal force, which moves fluids outwards and creates pressure.

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    How do screw pumps work?

    Use a spinning rotor with screw-shaped blades to move fluids.

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    What are compressors?

    Machines that compress and move gases, often used to increase their pressure.

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    Positive Displacement Pump

    A type of pump that moves a fixed volume of liquid with each cycle, maintaining consistent flow regardless of pressure resistance.

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    Piston Pump

    A pump incorporating a piston moving back and forth to displace liquid. Known for high output pressure, suitable for high viscosity fluids.

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    Gear Pump

    A pump consisting of two gears rotating in opposite directions, transferring liquid from one side to the other. Used for viscous liquids and hydraulic oils.

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    Screw Pump (Archimedes Screw)

    A type of pump featuring a spiral blade rotor that rotates at a low speed. Designed for high flow rates with minimal energy input.

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    Centrifugal Pump

    The most common type of pump, using centrifugal force to move liquids outward, creating a continuous flow. Ideal for low viscosity fluids.

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    Radial Piston Pump

    A type of positive displacement pump that operates with a piston transferring liquid from one chamber to another. They can reach extremely high pressure levels.

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    Viscosity

    The ability of a liquid to resist flow, making it 'thick' or 'sticky'.

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    Pulsed Flow

    The characteristic of a pump to deliver a pulsed or intermittent flow of liquid, unlike a continuous flow.

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    Pump Shaft Speed

    The speed at which the pump shaft rotates, directly influencing the volume of water pumped.

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    Pulley System Equation

    The relationship between the diameters of two pulleys connected by a belt and their rotation speeds. The product of the pulley diameter and rotation speed remains constant between the two pulleys in a system.

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    Pump Speed and Water Volume

    The rate at which a pump can move water is proportional to the pump shaft speed. A faster shaft pumps more water.

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    Pump Speed and Output

    An increase in the speed of a pump shaft or engine will result in a greater volume of water being pumped. Conversely, a decrease in speed will reduce the amount of water pumped.

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    Safety Factor

    The safety factor is a percentage added to the required power of a pump to account for factors like potential wear and tear, variations in operating conditions, and unforeseen circumstances.

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    What are nominal dimensions of a centrifugal pump?

    The diameter of the inlet and outlet pipes of a centrifugal pump. For example, an 8/6 pump has an 8-inch inlet and a 6-inch outlet.

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    What is the inlet/suction pipe?

    The section of the centrifugal pump where the fluid enters.

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    What is the outlet/discharge pipe?

    The section of the centrifugal pump where the fluid exits.

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    What is the fan (impeller) of a centrifugal pump?

    A component in the centrifugal pump that spins and transfers energy to the fluid, creating pressure.

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    What is the formula for calculating the engine power of a centrifugal pump?

    The formula used to calculate the power required for a centrifugal pump, taking into account flow rate, head, slurry density, and efficiency.

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    What is pump efficiency?

    The percentage of energy input that is converted into useful work by the pump. Higher efficiency means less energy wasted.

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    When does the pump power need to be increased by 20%?

    The additional power needed for a centrifugal pump when it's used to pressurize a liquid, like forcing it into a cyclone.

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    What is a centrifugal pump curve?

    A graph that shows the relationship between a pump's flow rate, head, and efficiency at different operating conditions.

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    Study Notes

    Fluids in Mining

    • Mining operations frequently encounter fluids like water, pulp (water and solid mixture), compressed oil, and compressed air.
    • Drainage is a crucial operation to remove excess water.
    • Ore preparation facilities use pulp for enrichment.
    • Hydraulic machines (e.g., crushers) use compressed oil.
    • Machines using compressed air include martopicators and filters.

    Water Problems in Mining Operations

    • Groundwater and rainfall intrusion into the production area is a significant issue.
    • Drainage involves collecting and removing underground and surface water from the mining area.
    • Open-pit mines require drainage for continued production.
    • Underground mining faces water leakage problems as excavation progresses.
    • A detailed hydrogeological survey is required before the project, which helps determine the best water disposal method.
    • The suitability of the water disposal facility impacts production continuity and costs.

    Water and Slurry in Mineral Processing Plants

    • Water is the preferred medium for operations like grinding, classification, and enrichment in mineral processing plants.
    • Solids (e.g., minerals) are stored and transported within the facility as a slurry or pulp.
    • Ore pulp is moved within the facility using pumps in pipelines or gravity in pipelines and troughs.
    • Tailings (processing waste) are often pumped into tailings dams or underground mines
    • Water used for transporting ores may contain solid particles.

    Pumps

    • Pumps are machines used to move fluids from one place to another or to increase their level.
    • The Archimedes screw is a historical pump design.
    • Water ram pumps (hydraulic/natural pumps) use the pressure difference generated by water height difference in a pipeline to transport water without external energy.
    • Modern pumps are classified into two main types: positive displacement and centrifugal pumps.
      • Positive displacement pumps move specific volumes of fluid. Examples include piston, gear, and screw pumps.
      • Centrifugal pumps increase the fluid's velocity using centrifugal force, delivering fluids at a constant pressure.

    Calculating Engine Power for Centrifugal Pumps

    • Selecting the correct motor power is crucial. A motor too small can cause issues (e.g., thermal tripping). One that's too large is inefficient.
    • The formula for calculating engine power involves flow rate, head, density of the slurry, and pump efficiency.
    • Added pressure requirements (such as feeding a cyclone) increase the pump's needed power.

    Belt-Pulleys Systems

    • The pump fan's speed influences the amount of fluid pumped.
    • The circumferential speed of pulleys is equal.

    Calculating Pump Shaft Speed

    • By using the pulley ratios (diameter x speed), the appropriate pulley size for a desired pump speed can be calculated.

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    Fluids in Mining PDF

    Description

    Test your knowledge on the different types of pumps used in mining operations. This quiz covers the primary functions, roles, and distinctions of various pump types. Dive into key concepts like water ram pumps, drainage, and the transportation of fluids in mineral processing.

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