Mining Pumps and Their Functions Quiz

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Questions and Answers

What is the primary function of a pump?

  • To transmit fluids from one location to another or raise them. (correct)
  • To convert kinetic energy into potential energy.
  • To cool fluids during their transmission.
  • To filter solid particles from fluids.

Which of the following is NOT a type of pump mentioned?

  • Hydraulic pump (correct)
  • Piston pump
  • Centrifugal pump
  • Submersible pump

What distinguishes positive displacement pumps from other types?

  • They operate without mechanical components.
  • They rely solely on external energy sources.
  • They move small amounts of fluid at low pressure.
  • They carry out displacement mechanically. (correct)

What is the primary role of a water ram pump?

<p>To create a pressure difference and elevate water. (D)</p> Signup and view all the answers

What is the main purpose of drainage in mining operations?

<p>To remove excess water from the production area (D)</p> Signup and view all the answers

What creates the compression energy in a water ram pump?

<p>Natural pressure differences in pipelines. (A)</p> Signup and view all the answers

Which fluid is primarily used in ore preparation facilities?

<p>Water + solid mixture pulp (D)</p> Signup and view all the answers

What type of pump is primarily used to transport gases?

<p>Compressors (A)</p> Signup and view all the answers

Which of the following pump types operates mechanically through displacement?

<p>Positive displacement pumps (B)</p> Signup and view all the answers

What significant problem arises in underground mining operations as work progresses?

<p>Disposal of water leaking into the opened space (D)</p> Signup and view all the answers

Who developed the first known pump in history?

<p>Archimedes (C)</p> Signup and view all the answers

What key survey must be conducted prior to preparing a mining operation project?

<p>Hydrogeological survey of the area (C)</p> Signup and view all the answers

How are solid particles transported within mineral processing plants?

<p>In slurry (pulp) form by pipelines or gravity (C)</p> Signup and view all the answers

What is the purpose of pumping tailings into tailings dams or underground mines?

<p>To serve as a fill material (D)</p> Signup and view all the answers

Which fluid is commonly used in hydraulic machines within mining?

<p>Compressed oil (A)</p> Signup and view all the answers

What affects the continuity and cost of production in mining operations?

<p>Technological and economic suitability of water disposal facilities (C)</p> Signup and view all the answers

What is the total power required for the system after considering a 20% safety factor?

<p>76.22 kW (C)</p> Signup and view all the answers

How does the speed of the pump affect the amount of water pumped?

<p>Increased speed leads to increased water flow. (D)</p> Signup and view all the answers

Given a small pulley diameter of 10 cm rotating at 1200 rpm, what is the required diameter of the large pulley for the pump to rotate at 400 rpm?

<p>30 cm (B)</p> Signup and view all the answers

In the context of the belt-pulley system, what must be true for the circumferential speeds of both pulleys?

<p>They must be equal to avoid slippage. (A)</p> Signup and view all the answers

Which of the following represents the relationship between the pulleys in terms of diameter and rotation speed?

<p>Pulley rotation speed is inversely proportional to diameter. (B)</p> Signup and view all the answers

What is a key characteristic of positive displacement pumps?

<p>They move a fixed amount of liquid per pump cycle. (C)</p> Signup and view all the answers

Which type of pump is known for achieving high output pressure?

<p>Radial piston pumps (A)</p> Signup and view all the answers

What happens to the effective flow rate of piston pumps as fluid viscosity increases?

<p>It decreases. (D)</p> Signup and view all the answers

How do gear pumps ensure a continuous and uniform discharge?

<p>By increasing the number of teeth on the gears. (C)</p> Signup and view all the answers

Centrifugal pumps are least effective for which type of liquids?

<p>Viscous liquids (C)</p> Signup and view all the answers

Which pump is specifically used to provide small amounts of potential energy at high flow rates?

<p>Screw pump (D)</p> Signup and view all the answers

What defines the operation mechanism of a centrifugal pump?

<p>It relies on gravity and centrifugal force. (B)</p> Signup and view all the answers

Which statement about gear pumps is true?

<p>They have variable capacity with gear tooth reduction. (D)</p> Signup and view all the answers

What is the function of the safety factor when calculating engine power for a centrifugal pump?

<p>To ensure sufficient power for pressurized feeding (C)</p> Signup and view all the answers

If the inlet diameter of a specified centrifugal pump is 8 inches, what is its outlet diameter in the case of an 8/6 pump?

<p>6 inches (D)</p> Signup and view all the answers

Which of the following could result from selecting a motor that is too small for a centrifugal pump?

<p>Frequent thermal tripping (B)</p> Signup and view all the answers

What is the formula used to calculate the minimum engine power required for a centrifugal pump?

<p>$P = \frac{Q \times H \times q}{S.F. \times n}$ (D)</p> Signup and view all the answers

When needed for liquid feeding, how much additional pump power should be considered?

<p>20% (C)</p> Signup and view all the answers

In the calculation example provided, what is the density of the slurry being pumped?

<p>1.4 t/m3 (D)</p> Signup and view all the answers

If a pump is rated to deliver 500 m3/h at a discharge head of 20 meters, what efficiency percentage is stated in the example?

<p>65-68% (B)</p> Signup and view all the answers

What could be a consequence of over-sizing the motor for a centrifugal pump?

<p>Unnecessary electricity consumption (D)</p> Signup and view all the answers

Flashcards

Drainage in Mining

The removal of excess water from mining operations, often using pumps.

Pulp

A mixture of water and solid particles used in mineral processing.

Compressed Oil

A fluid used in hydraulic machines to exert force.

Water Problem in Mining

The major challenge in mining, involving collecting and removing water from the mine site.

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Hydrogeological Survey

A detailed study of the underground water conditions in a potential mining area.

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Water in Mineral Processing

The preferred medium for grinding, classification, and enrichment in mineral processing.

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Slurry (Pulp)

A mixture of water and solid particles, used for transporting minerals in processing plants.

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Tailings

Processing wastes that are often pumped into tailings dams or used as fill material.

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What are pumps?

Machines designed to move fluids from one place to another or to elevate them to a higher level.

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What is an Archimedes screw?

An ancient pump, invented by Archimedes, that uses a rotating spiral to transport fluids uphill.

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What's a water ram pump?

These utilize natural height differences and water pressure to elevate fluids.

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How does a piston pump work?

A positive displacement pump where a piston moves within a cylinder to create suction and discharge.

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What are positive displacement pumps?

Pumps that use mechanical displacement to move fluids. They typically move smaller volumes with high pressure.

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How do centrifugal pumps work?

They use a spinning impeller to create centrifugal force, which moves fluids outwards and creates pressure.

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How do screw pumps work?

Use a spinning rotor with screw-shaped blades to move fluids.

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What are compressors?

Machines that compress and move gases, often used to increase their pressure.

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Positive Displacement Pump

A type of pump that moves a fixed volume of liquid with each cycle, maintaining consistent flow regardless of pressure resistance.

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Piston Pump

A pump incorporating a piston moving back and forth to displace liquid. Known for high output pressure, suitable for high viscosity fluids.

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Gear Pump

A pump consisting of two gears rotating in opposite directions, transferring liquid from one side to the other. Used for viscous liquids and hydraulic oils.

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Screw Pump (Archimedes Screw)

A type of pump featuring a spiral blade rotor that rotates at a low speed. Designed for high flow rates with minimal energy input.

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Centrifugal Pump

The most common type of pump, using centrifugal force to move liquids outward, creating a continuous flow. Ideal for low viscosity fluids.

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Radial Piston Pump

A type of positive displacement pump that operates with a piston transferring liquid from one chamber to another. They can reach extremely high pressure levels.

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Viscosity

The ability of a liquid to resist flow, making it 'thick' or 'sticky'.

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Pulsed Flow

The characteristic of a pump to deliver a pulsed or intermittent flow of liquid, unlike a continuous flow.

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Pump Shaft Speed

The speed at which the pump shaft rotates, directly influencing the volume of water pumped.

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Pulley System Equation

The relationship between the diameters of two pulleys connected by a belt and their rotation speeds. The product of the pulley diameter and rotation speed remains constant between the two pulleys in a system.

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Pump Speed and Water Volume

The rate at which a pump can move water is proportional to the pump shaft speed. A faster shaft pumps more water.

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Pump Speed and Output

An increase in the speed of a pump shaft or engine will result in a greater volume of water being pumped. Conversely, a decrease in speed will reduce the amount of water pumped.

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Safety Factor

The safety factor is a percentage added to the required power of a pump to account for factors like potential wear and tear, variations in operating conditions, and unforeseen circumstances.

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What are nominal dimensions of a centrifugal pump?

The diameter of the inlet and outlet pipes of a centrifugal pump. For example, an 8/6 pump has an 8-inch inlet and a 6-inch outlet.

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What is the inlet/suction pipe?

The section of the centrifugal pump where the fluid enters.

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What is the outlet/discharge pipe?

The section of the centrifugal pump where the fluid exits.

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What is the fan (impeller) of a centrifugal pump?

A component in the centrifugal pump that spins and transfers energy to the fluid, creating pressure.

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What is the formula for calculating the engine power of a centrifugal pump?

The formula used to calculate the power required for a centrifugal pump, taking into account flow rate, head, slurry density, and efficiency.

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What is pump efficiency?

The percentage of energy input that is converted into useful work by the pump. Higher efficiency means less energy wasted.

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When does the pump power need to be increased by 20%?

The additional power needed for a centrifugal pump when it's used to pressurize a liquid, like forcing it into a cyclone.

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What is a centrifugal pump curve?

A graph that shows the relationship between a pump's flow rate, head, and efficiency at different operating conditions.

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Study Notes

Fluids in Mining

  • Mining operations frequently encounter fluids like water, pulp (water and solid mixture), compressed oil, and compressed air.
  • Drainage is a crucial operation to remove excess water.
  • Ore preparation facilities use pulp for enrichment.
  • Hydraulic machines (e.g., crushers) use compressed oil.
  • Machines using compressed air include martopicators and filters.

Water Problems in Mining Operations

  • Groundwater and rainfall intrusion into the production area is a significant issue.
  • Drainage involves collecting and removing underground and surface water from the mining area.
  • Open-pit mines require drainage for continued production.
  • Underground mining faces water leakage problems as excavation progresses.
  • A detailed hydrogeological survey is required before the project, which helps determine the best water disposal method.
  • The suitability of the water disposal facility impacts production continuity and costs.

Water and Slurry in Mineral Processing Plants

  • Water is the preferred medium for operations like grinding, classification, and enrichment in mineral processing plants.
  • Solids (e.g., minerals) are stored and transported within the facility as a slurry or pulp.
  • Ore pulp is moved within the facility using pumps in pipelines or gravity in pipelines and troughs.
  • Tailings (processing waste) are often pumped into tailings dams or underground mines
  • Water used for transporting ores may contain solid particles.

Pumps

  • Pumps are machines used to move fluids from one place to another or to increase their level.
  • The Archimedes screw is a historical pump design.
  • Water ram pumps (hydraulic/natural pumps) use the pressure difference generated by water height difference in a pipeline to transport water without external energy.
  • Modern pumps are classified into two main types: positive displacement and centrifugal pumps.
    • Positive displacement pumps move specific volumes of fluid. Examples include piston, gear, and screw pumps.
    • Centrifugal pumps increase the fluid's velocity using centrifugal force, delivering fluids at a constant pressure.

Calculating Engine Power for Centrifugal Pumps

  • Selecting the correct motor power is crucial. A motor too small can cause issues (e.g., thermal tripping). One that's too large is inefficient.
  • The formula for calculating engine power involves flow rate, head, density of the slurry, and pump efficiency.
  • Added pressure requirements (such as feeding a cyclone) increase the pump's needed power.

Belt-Pulleys Systems

  • The pump fan's speed influences the amount of fluid pumped.
  • The circumferential speed of pulleys is equal.

Calculating Pump Shaft Speed

  • By using the pulley ratios (diameter x speed), the appropriate pulley size for a desired pump speed can be calculated.

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