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Questions and Answers
Which of the following is NOT a common reason for major design changes in millwork projects?
Which of the following is NOT a common reason for major design changes in millwork projects?
What is the primary purpose of an IFA (Issue for Approval) document?
What is the primary purpose of an IFA (Issue for Approval) document?
Which type of communication is MOST commonly used to clarify missing specifications in a millwork project?
Which type of communication is MOST commonly used to clarify missing specifications in a millwork project?
Which of the following is LEAST likely to be a missing detail that could hold up millwork production?
Which of the following is LEAST likely to be a missing detail that could hold up millwork production?
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In residential millwork projects, who is typically involved in the communication process?
In residential millwork projects, who is typically involved in the communication process?
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In the context of millwork drawings, what does 'Puck lights' refer to?
In the context of millwork drawings, what does 'Puck lights' refer to?
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Which of the following is a key difference between architectural millwork and residential millwork?
Which of the following is a key difference between architectural millwork and residential millwork?
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According to the information provided, which of the following design considerations can help minimize design changes in millwork projects?
According to the information provided, which of the following design considerations can help minimize design changes in millwork projects?
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What is the primary difference between the teeth on a rip blade and a crosscut blade?
What is the primary difference between the teeth on a rip blade and a crosscut blade?
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What does the acronym 'ATB' stand for in relation to saw blade teeth?
What does the acronym 'ATB' stand for in relation to saw blade teeth?
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Which of these is NOT a common use for a combination blade?
Which of these is NOT a common use for a combination blade?
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What is the main advantage of using a triple chip tooth design in a saw blade?
What is the main advantage of using a triple chip tooth design in a saw blade?
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Which of the following materials is NOT typically considered a sheet good?
Which of the following materials is NOT typically considered a sheet good?
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Which type of saw blade is specifically designed for cutting across wood grain?
Which type of saw blade is specifically designed for cutting across wood grain?
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What is the primary characteristic that distinguishes a rip blade from a crosscut blade?
What is the primary characteristic that distinguishes a rip blade from a crosscut blade?
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Why should you never use a crosscut blade for ripping wood?
Why should you never use a crosscut blade for ripping wood?
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What is the maximum hook angle recommended for ripping extremely hard wood?
What is the maximum hook angle recommended for ripping extremely hard wood?
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What are the two key factors that indicate if a blade is too dull or the wrong type for the task?
What are the two key factors that indicate if a blade is too dull or the wrong type for the task?
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Which of the following is NOT a factor to consider when designing a project that involves wood cutting?
Which of the following is NOT a factor to consider when designing a project that involves wood cutting?
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What is the primary advantage of using a rip blade to cut along the grain?
What is the primary advantage of using a rip blade to cut along the grain?
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Why is it crucial to provide accurate specifications early in the design process?
Why is it crucial to provide accurate specifications early in the design process?
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What is a common thickness for Medium Density Fiberboard (MDF)?
What is a common thickness for Medium Density Fiberboard (MDF)?
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Which of the following is NOT a typical thickness for particle board?
Which of the following is NOT a typical thickness for particle board?
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What is the primary advantage of using multiple layers in plywood construction?
What is the primary advantage of using multiple layers in plywood construction?
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Which type of plywood is primarily used in construction applications where strength is prioritized?
Which type of plywood is primarily used in construction applications where strength is prioritized?
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How are MDF sheets typically sized in terms of width and length?
How are MDF sheets typically sized in terms of width and length?
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What type of core material can be found in plywood construction?
What type of core material can be found in plywood construction?
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What is the minimum number of layers needed in a plywood panel?
What is the minimum number of layers needed in a plywood panel?
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What is the standard width for MDF press sheets?
What is the standard width for MDF press sheets?
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What is the primary purpose of using hardwood plywood?
What is the primary purpose of using hardwood plywood?
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What is the most common dimension for plywood sheets?
What is the most common dimension for plywood sheets?
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Which veneer cutting method is likely to produce a cathedral pattern?
Which veneer cutting method is likely to produce a cathedral pattern?
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What is a key characteristic of High Density Overlay (HDO) plywood?
What is a key characteristic of High Density Overlay (HDO) plywood?
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Which type of veneer is typically sliced as thin as 1/40 of an inch?
Which type of veneer is typically sliced as thin as 1/40 of an inch?
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What distinguishes Medium Density Overlay (MDO) from other types of overlay plywood?
What distinguishes Medium Density Overlay (MDO) from other types of overlay plywood?
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From what part of the log is quarter-sliced veneer derived?
From what part of the log is quarter-sliced veneer derived?
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What is a common advantage of using veneer in woodworking?
What is a common advantage of using veneer in woodworking?
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What is the main purpose of using a slip match in veneer processing?
What is the main purpose of using a slip match in veneer processing?
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Which cutting method is used to minimize large ray flecks in oak?
Which cutting method is used to minimize large ray flecks in oak?
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Which of the following methods is NOT recommended for hot pressing veneers?
Which of the following methods is NOT recommended for hot pressing veneers?
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What is the primary function of decorative joints in woodworking?
What is the primary function of decorative joints in woodworking?
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In veneer assembly, what does the random match method aim to achieve?
In veneer assembly, what does the random match method aim to achieve?
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Which of these joints is primarily used in the construction of window frames?
Which of these joints is primarily used in the construction of window frames?
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What is a direct benefit of using plywood face matching methods?
What is a direct benefit of using plywood face matching methods?
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Which adhesive is considered best for cold pressing veneers?
Which adhesive is considered best for cold pressing veneers?
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Flashcards
Design Specifications
Design Specifications
Detailed measurements and conditions provided early in the design process.
Site Conditions
Site Conditions
The physical characteristics and limitations of a construction site.
Rip Blade
Rip Blade
A saw blade designed to cut along the wood grain, featuring large, chisel-like teeth.
Crosscut Blade
Crosscut Blade
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Combination Blade
Combination Blade
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Maximum Hook Angle
Maximum Hook Angle
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Gullet Size
Gullet Size
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Signs of Dulling Blade
Signs of Dulling Blade
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Architectural millwork
Architectural millwork
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Residential millwork
Residential millwork
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RFI (Request For Information)
RFI (Request For Information)
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IFA (Issue For Approval)
IFA (Issue For Approval)
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IFC (Issued For Construction)
IFC (Issued For Construction)
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Millwork shop drawing
Millwork shop drawing
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Missing information in design drawings
Missing information in design drawings
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IFA revisions
IFA revisions
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Triple Chip Tooth
Triple Chip Tooth
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Sheet Goods
Sheet Goods
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MDF
MDF
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MDF Thickness
MDF Thickness
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MDF Sheet Size
MDF Sheet Size
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Hardwood Plywood
Hardwood Plywood
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Particle Board
Particle Board
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Particle Board Thickness
Particle Board Thickness
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Plywood Sizes
Plywood Sizes
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Overlay Plywood
Overlay Plywood
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Plywood Layers
Plywood Layers
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Veneer
Veneer
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Plywood Classes
Plywood Classes
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Overlay Plywood
Overlay Plywood
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Flitch
Flitch
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Rotary Cut Veneer
Rotary Cut Veneer
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Flat Cut Veneer
Flat Cut Veneer
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Quarter Sliced Veneer
Quarter Sliced Veneer
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Rift Cut
Rift Cut
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Book Match
Book Match
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Slip Match
Slip Match
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Random Match
Random Match
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Plywood Face Matching
Plywood Face Matching
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Stitching Method
Stitching Method
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Adhesives for Veneering
Adhesives for Veneering
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Woodworking Joints Purpose
Woodworking Joints Purpose
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Study Notes
Architectural Millwork
- Communication occurs between the architect and the millwork company.
- Information is typically set before the estimating stage.
- AWMAC (Architectural Woodwork Manufacturers Association of Canada) is a relevant association.
Residential Millwork
- Communication involves the owner, designer, and the millwork company.
- Design changes can happen during the estimating phase.
- Construction standards show more variation.
- CKCA (Canadian Kitchen Cabinet Association) is a key association.
Communication Types
RFI (Request for Information)
- Written communication used to gather missing information not initially in the contract.
- Used to clarify aspects of the project or make material substitutions.
- Used to find missing specifications (hardware, appliances, finishes, etc.).
IFA (Issue for Approval)
- Documents or drawings reviewed by client, designer, architect, or organization.
- These documents contain construction information.
- RFIs might be asked within the IFA process.
- Communication can go back and forth between client and millwork company multiple times.
IFC (Issued for Construction)
- Includes all changes, relevant addenda, alternate pricing options, and accurate site measurements.
Millwork Shop Drawings
- These are the drawings the millwork company uses for construction.
- Design drawings come with a spec package containing necessary information.
- Potential reasons for delays in production include missing information regarding finishing schedules, hardware specifics, appliance specifications, adequate details, and puck lights.
Design Changes
- Design adjustments, whether minor or major, might influence drawings and schedules.
- The client's needs, design conflicts, budget constraints, and timeline restraints are factors.
- Maintaining build schedules relies on quick adjustments to design drawings.
Saw Blades
Rip Blade
- Cuts with the grain of the wood.
- Large, chisel-like teeth with deeply angled hooks.
- Cuts quickly but not smoothly.
Crosscut Blade
- Cuts across the grain of wood.
- Has smaller teeth than rip blades.
- These teeth are sharper.
- Should not be used for ripping as this is less efficient.
- If the blade is dull or mismatched, there may be difficulty feeding wood into the blade.
Combination Blade
- Used for both ripping and crosscutting.
- Features a mix of rip and crosscut teeth.
- Not as fast or efficient as specialized rip or crosscut blades.
Sheet Goods
- Materials that come in flat sheets.
- Examples include plywood, MDF, particle board, plastic laminate, other plastics, cork, glass, insulation, and metal.
Composition Boards
- Wood-based panels made from fibers, chips, or flakes.
- Includes MDF and particle board.
MDF (Medium-Density Fiberboard)
- Common trade names include Medite® and Ranger®.
- Sizes vary from 2.5 mm (1/10”) to 50 mm (2”) in thickness.
- Most common thicknesses are 6mm, 12mm, 19mm, and 25mm.
- Usually sold 2mm wider than requested.
Particle Board
- Thicknesses range from 3/8" (10mm) to 1 5/8" (41mm). Door cores can be as thick as 2¼" (57mm).
- Made by new processes for veneering.
- Thicknesses are available in 1/16" (2mm) increments.
Plywood
- At least 3 layers of wood veneer.
- Veneers glue on front and back.
- Core can be other materials like plywood, composite board, solid wood or a combination.
- Veneer layers are glued at right angles.
Hardwood Plywood
- Appearance is more important than strength.
- Variety of cores.
- Primarily interior use; usually not waterproof adhesive.
- Wide variety of wooden veneers (some high-end softwoods).
Overlay Plywood
- Resins or chemicals give special overlay layer.
- Comes in (MDO) Medium Density Overlay and (HDO) High Density Overlay grades.
Veneer
- Solid wood, sliced from a log called a flitch.
- Thin sheets used for surfaces.
- Hardwood or softwood used; imported plywood.
- Softwood can be 3/16" thick
Veneer Cutting Methods
Rotary cut
- Log mounted on a lathe.
- Rotating log against a stationary knife.
Flat cut
- Taken from a half log, cut parallel to the log's center.
- Produces distinct patterns on the veneer faces.
Half round
- Half log rotates against a stationary knife.
- Creates a pattern similar to flat cut but with broader leaves.
Quarter sliced
- Cut from a quartered log, parallel to rays.
Rift cut
- 45 degrees to growth rings.
- Minimizes large ray flecks.
- Creates comb grain patterns if grains are straight and fine textured.
Plywood Face Matching Methods
- Veneer slices are stacked to form a flitch.
- Joined into faces or backs. Book match, slip match, random match, pleasing match.
Other Veneer Patterns
Box, Reverse box, Checker box
Diamond, Reverse diamond, Four-way center butt
Methods for Veneer Assembling
- Stitching, taping, and edge gluing are common methods.
- Stitching done on the back of the veneer.
- Taping occurs on the face, then sanded.
Adhesives for Veneering
- Hot pressing uses cross-linked PVA or Urea Formaldehyde.
- Cold pressing uses good wood glue (UF 109).
- Contact cement is not recommended.
Woodworking Joints
- Some joints are precise (dowel joint).
- Others allow movement (spline or biscuit joint).
- Purpose: hold and support
Decorative Joints
- Box joint, dado & rabbet joints highlight joinery.
- These joints can hide construction methods.
Frame Joints
- Examples: through mortise, blind mortise, slotted through mortise.
Casework Joints
- Used to connect and strengthen cabinet parts; boxes, shelves.
- Joints seen include dowel joints, dados, rabbets, grooves, splines, and biscuit joints.
Mechanical Fasteners
- Used in casework construction and a wide variety of styles.
Drawer Joints
- Drawers use various joints.
- Bottom can be set into grooves (all four sides for premium, two sides and front for custom, mill for economy).
Other Useful Joints
- Examples include cross lap, middle lap, miter, scarf, spline, and finger joints (illustrated).
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Description
Test your knowledge on common practices and communication methods in millwork design. This quiz covers topics such as design changes, documentation, and technical specifications used in millwork projects. Assess your understanding of the residential and architectural millwork distinctions as well as tools like saw blades.