Method Study in Industrial Engineering
40 Questions
0 Views

Choose a study mode

Play Quiz
Study Flashcards
Spaced Repetition
Chat to lesson

Podcast

Play an AI-generated podcast conversation about this lesson

Questions and Answers

What is the primary objective of method study?

  • To improve efficiency and productivity (correct)
  • To decrease customer satisfaction
  • To increase manufacturing costs
  • To reduce employee benefits
  • What is the outcome of standardizing work methods in method study?

  • Consistent processes and fewer defects (correct)
  • Increased variability
  • Reduced quality
  • Higher production costs
  • What is the benefit of optimizing resource utilization in method study?

  • Increased waste and costs
  • Improved profitability (correct)
  • Decreased employee morale
  • Reduced customer satisfaction
  • What is the outcome of eliminating unnecessary steps in method study?

    <p>Improved efficiency and productivity</p> Signup and view all the answers

    What is the focus of method study in reducing waste?

    <p>Minimizing waste in processes</p> Signup and view all the answers

    What is the consequence of implementing error-proofing techniques in method study?

    <p>Enhanced quality of products or services</p> Signup and view all the answers

    What is the outcome of streamlining workflows in method study?

    <p>Tasks are accomplished more quickly and with fewer resources</p> Signup and view all the answers

    What is the benefit of method study in terms of employee-employer relations?

    <p>Better employee-employer relations</p> Signup and view all the answers

    What is the primary objective of method study?

    <p>To deliver value to customers by meeting their needs and expectations</p> Signup and view all the answers

    What is a benefit of standardizing work methods and procedures?

    <p>Consistency and repeatability in operations</p> Signup and view all the answers

    What is a critical aspect of method study in terms of employee well-being?

    <p>Ensuring safety and ergonomics</p> Signup and view all the answers

    What is a key outcome of involving employees in the method study process?

    <p>Boosted morale, motivation, and job satisfaction</p> Signup and view all the answers

    What is the purpose of recording information about the existing method in method study?

    <p>To obtain a clear picture about the existing method</p> Signup and view all the answers

    What is the purpose of process charts in method study?

    <p>To produce a better picture and quick understanding of the facts</p> Signup and view all the answers

    What is a characteristic of the developed method in method study?

    <p>Practical, safe, effective, economical, and acceptable to design</p> Signup and view all the answers

    What is the last step in the procedure of method study?

    <p>Install the best developed method</p> Signup and view all the answers

    What is the primary principle of motion economy regarding the use of hands?

    <p>Both hands should work simultaneously and in opposite directions.</p> Signup and view all the answers

    What is the purpose of using momentum in motion study?

    <p>To reduce the muscular effort required to complete a task.</p> Signup and view all the answers

    Why is it desirable to keep materials and tools close to the workplace?

    <p>To reduce the time and effort required to access the materials and tools.</p> Signup and view all the answers

    What is the purpose of the 'Record' step in motion analysis?

    <p>To record all the relevant facts of the proposed work by direct observation.</p> Signup and view all the answers

    What is the main objective of time study?

    <p>To determine the standard time for various operations.</p> Signup and view all the answers

    What is a simultaneous motion cycle (SIMO) chart?

    <p>An extremely detailed left- and right-hand operation chart.</p> Signup and view all the answers

    Why is good illumination important in the workplace?

    <p>To reduce the risk of accidents.</p> Signup and view all the answers

    What is the purpose of maintaining a standard practice in motion analysis?

    <p>To ensure that the standard practice is followed consistently over time.</p> Signup and view all the answers

    What is the primary tool used to record the work cycle in the construction of SIMO?

    <p>16 mm movie camera</p> Signup and view all the answers

    What is the purpose of analyzing the film frame by frame in the construction of SIMO?

    <p>To study the work cycle and identify areas for improvement</p> Signup and view all the answers

    What is the output of the analysis of the film in the construction of SIMO?

    <p>A therblig chart</p> Signup and view all the answers

    What is the purpose of the questioning procedure in the construction of SIMO?

    <p>To develop a better and improved procedure for doing a job</p> Signup and view all the answers

    What is the purpose of operation analysis?

    <p>To identify the shortcomings of the existing men method</p> Signup and view all the answers

    What is the final step in the construction of SIMO?

    <p>Checking the new method as regards the advantages claimed</p> Signup and view all the answers

    What is the main objective of motion analysis?

    <p>To design an improved method that eliminates unnecessary motion and employs human effort more productively</p> Signup and view all the answers

    What is the purpose of the wink counter in the construction of SIMO?

    <p>To read the durations of actual movements</p> Signup and view all the answers

    What is the classification of the principles of motion economy?

    <p>Four categories: Rules concerning human body, workplace layout, material handling, and tools and equipment design</p> Signup and view all the answers

    What is the outcome of the analysis of the SIMO chart in the construction of SIMO?

    <p>A better and improved procedure for doing a job</p> Signup and view all the answers

    What is the primary goal of improving the procedure of doing a work through motion study?

    <p>To improve the procedure of doing a work and minimize human motion for minimum fatigue of operators</p> Signup and view all the answers

    What is the primary principle used in the questioning procedure in the construction of SIMO?

    <p>Principle of motion economy</p> Signup and view all the answers

    What is the purpose of constructing an operation chart?

    <p>To study the procedural steps of a task before analyzing the motions of the operator</p> Signup and view all the answers

    What is the definition of inspection?

    <p>The act of checking for correctness of the quantity or the quality of the items</p> Signup and view all the answers

    What is the definition of operation cum-transportation?

    <p>The act of transporting items while performing an operation on them, such as painting on a conveyor belt</p> Signup and view all the answers

    What is the primary goal of operation analysis?

    <p>To identify the shortcomings of the existing men method and develop an improved procedure</p> Signup and view all the answers

    Study Notes

    Method Study Definition and Objectives

    • Method study is a systematic investigation of the existing method of doing a job to develop and install an easy, rapid, efficient, effective, and less fatiguing procedure.
    • Objectives of method study include:
      • Improving efficiency and productivity
      • Enhancing quality
      • Reducing waste and costs
      • Optimizing resource utilization
      • Standardization and consistency
      • Ensuring safety and ergonomics
      • Facilitating training and skill development
      • Promoting employee engagement and satisfaction
      • Supporting continuous improvement
      • Meeting customer needs and expectations

    Procedure of Method Study

    • Select the work worth studying and define the objective to be achieved
    • Record all relevant information pertaining to the existing method
    • Examine the recorded events critically and in sequence
    • Develop the best method as resulted from critical examination
    • Install the best developed method
    • Installation involves three phases: planning, arranging, and implementing

    Process Charts

    • Process charts are used to record different types of events
    • Five basic symbols are used to record different types of events:
      • Operation
      • Storage
      • Delay or temporary storage
      • Transport
      • Inspection

    Operational Analysis

    • Operational analysis is a detailed study of different operations involved in doing a work
    • It examines the shortcomings of the existing method and develops an improved procedure
    • The analysis considers the movements of the limbs and aims to find a simpler and economical method

    Analysis of Motion

    • Analysis of motion is a detailed study of individual motions of a worker
    • The purpose is to design an improved method that eliminates unnecessary motions and employs human effort more productively
    • Steps involved in motion analysis:
      • Select the operation to be studied
      • List and chart various motions performed by the operator
      • Identify productive and idle motions
      • Eliminate unnecessary motions
      • Redesign the existing operation procedure
      • Impart necessary instructions to the worker

    Principles of Motion Economy

    • Principles of motion economy are a set of rules designed to develop better methods
    • The principles are classified into four categories:
      • Rules concerning human body
      • Rules concerning workplace layout and material handling
      • Rules concerning tools and equipment design
      • Rules concerning time conservation

    Time Study

    • Time study is the aspect of work study that determines the standard time for various operations
    • Objectives of time study include:
      • Determining the standard time for various operations
      • Estimating the cost of product accurately
      • Predicting the duration of a particular work
      • Determining the number of machines an operator can run
      • Determining the optimum number of men and machines
      • Providing information for planning and scheduling
      • Balancing the work of all workers working in a group

    Simultaneous Motion Cycle (SIMO)

    • SIMO is an extremely detailed left- and right-hand operation chart
    • It shows the simultaneous minute movements performed by the two hands of an operator on a common time scale
    • Construction of SIMO involves:
      • Filming a number of short and repetitive work cycles using a 16 mm movie camera
      • Selecting the most efficient performed cycle for analysis
      • Analyzing the film frame by frame and recording the data
      • Drawing a SIMO chart for further study and analysis
      • Developing a better and improved procedure for doing a job

    Studying That Suits You

    Use AI to generate personalized quizzes and flashcards to suit your learning preferences.

    Quiz Team

    Description

    Learn about method study in industrial engineering, including its definition, purpose and application in improving job procedures. Understand how it helps in reducing costs and increasing efficiency.

    More Like This

    Method Study in Operations Management
    40 questions
    Work Study and Method Study Overview
    40 questions
    Methods Engineering Process Quiz
    36 questions
    Use Quizgecko on...
    Browser
    Browser