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Questions and Answers
What is the primary mineral used to extract aluminium?
What is the primary mineral used to extract aluminium?
Which of the following metals is NOT listed as a main metal used in building envelopes?
Which of the following metals is NOT listed as a main metal used in building envelopes?
What is the process used to convert bauxite into aluminium?
What is the process used to convert bauxite into aluminium?
At what temperature is aluminium melted?
At what temperature is aluminium melted?
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Which of the following properties is NOT characteristic of aluminium?
Which of the following properties is NOT characteristic of aluminium?
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Which of the following is NOT a characteristic of lead?
Which of the following is NOT a characteristic of lead?
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Which metal is extracted from an ore that contains 78.6% tin?
Which metal is extracted from an ore that contains 78.6% tin?
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Which metal is known for its high corrosion resistance and is used in making cans?
Which metal is known for its high corrosion resistance and is used in making cans?
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Which metal is used in making nickel steels and coins?
Which metal is used in making nickel steels and coins?
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Which of the following metals is considered a noble metal?
Which of the following metals is considered a noble metal?
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Which of the following statements about titanium is TRUE?
Which of the following statements about titanium is TRUE?
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What is the primary characteristic that distinguishes noble metals from other metals?
What is the primary characteristic that distinguishes noble metals from other metals?
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What is the primary application of lead in the building envelope?
What is the primary application of lead in the building envelope?
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What is a common characteristic of Duralumin?
What is a common characteristic of Duralumin?
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Which alloying elements are primarily used in Duralumin?
Which alloying elements are primarily used in Duralumin?
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What is one of the main uses of Duralumin?
What is one of the main uses of Duralumin?
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What happens to Duralumin when it is rolled and heat treated?
What happens to Duralumin when it is rolled and heat treated?
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Which property of Duralumin makes it suitable for structural applications?
Which property of Duralumin makes it suitable for structural applications?
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What is a typical composition of Duralumin regarding its copper content?
What is a typical composition of Duralumin regarding its copper content?
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Which of the following is NOT an application of Aluminium in building envelopes?
Which of the following is NOT an application of Aluminium in building envelopes?
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Why is Duralumin favored in the aerospace industry?
Why is Duralumin favored in the aerospace industry?
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What is the primary alloy used for coin production mentioned?
What is the primary alloy used for coin production mentioned?
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Which property makes zinc suitable for use as a protective coating against corrosion?
Which property makes zinc suitable for use as a protective coating against corrosion?
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What color is bronze typically described as compared to copper?
What color is bronze typically described as compared to copper?
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Which of the following is NOT an application of zinc?
Which of the following is NOT an application of zinc?
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What percentage of copper is typically found in bronze?
What percentage of copper is typically found in bronze?
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Which method is primarily used to remove iron impurities from zinc ore?
Which method is primarily used to remove iron impurities from zinc ore?
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What is the main ore that lead is extracted from?
What is the main ore that lead is extracted from?
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Which of the following materials is characterized as the weakest metal?
Which of the following materials is characterized as the weakest metal?
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What property makes terracotta suitable as casing for steel columns and beams?
What property makes terracotta suitable as casing for steel columns and beams?
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Which method is commonly used for transparent glazing in terracotta?
Which method is commonly used for transparent glazing in terracotta?
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What is used to create a slip for opaque glazing?
What is used to create a slip for opaque glazing?
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Which type of terracotta is specifically mentioned for its use in sound insulation?
Which type of terracotta is specifically mentioned for its use in sound insulation?
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Which characteristic is NOT true about magnalium?
Which characteristic is NOT true about magnalium?
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What happens to fully burnt earthenwares known as biscuits after being dipped in slip?
What happens to fully burnt earthenwares known as biscuits after being dipped in slip?
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What is the main purpose of coating duralumin with aluminium?
What is the main purpose of coating duralumin with aluminium?
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Which ore contains the highest percentage of copper?
Which ore contains the highest percentage of copper?
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Which property makes copper very suitable for electrical applications?
Which property makes copper very suitable for electrical applications?
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Which statement about brass is correct?
Which statement about brass is correct?
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What happens to copper when it undergoes oxidation?
What happens to copper when it undergoes oxidation?
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Which of the following is NOT a characteristic of copper?
Which of the following is NOT a characteristic of copper?
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What is a primary use of magnalium in engineering?
What is a primary use of magnalium in engineering?
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Study Notes
Building Materials
- Building materials are categorized by their envelope types:
- Metal envelope
- Clay product envelope
Metal Envelope
- Common metals for building envelopes include aluminum, copper, zinc, lead, tin, nickel, and titanium.
- Aluminum manufacturing process: Raw bauxite is subjected to roasting, filtering, grinding, and heating to extract aluminum. Electrolysis is used to purify the metal.
- Aluminum properties: Silver-white color, malleable, ductile, light, strong, durable, low thermal conductivity, good electrical conductor, tempered at 350°C, melts at 657°C, corrosion-resistant.
- Aluminum Applications: Wiring, food containers, building facades.
Copper Envelope
- Copper is extracted from ores like chalcopyrite and malachite.
- Copper extraction involves smelting.
- Crude copper, called blister copper, is purified through electrolysis.
- Copper properties: Bright red-dish shine, turns greenish when oxidized, malleable, ductile, good conductor of heat and electricity and not weldable, high tensile strength.
- Copper Applications: Wiring, building roofing, statues, decorative components.
Brass Envelope
- Brass is an alloy of copper and zinc (60-90% copper and 10-40% zinc).
- Brass can be cast or wrought.
- Cast brasses are stronger than copper alone.
- Other elements like tin, aluminium, and lead are also used in brass alloys.
- Brass color varies with copper content; ranging from silvery white to reddish.
- Brass applications includes decorative hardware for doors and other parts of buildings.
Bronze Envelope
- Bronze is an alloy of copper and tin with additional elements.
- Bronze has a darker colour than copper.
- Bronze is more malleable than brass.
- A common application for bronze is coins and bells.
- Bronze applications in building envelopes includes exterior cladding panels.
Zinc Envelope
- The main ore for zinc is zinc blende (a sulfide ore).
- Zinc ore is calcined to expel sulfur.
- Additional impurities, like iron, are removed using an electromagnet.
- Zinc is resistant to atmospheric corrosion
- Easily malleable
- Used in brass and some types of bronze alloys
- Used as protective coating against corrosion
- Properties include a light grey color and tarnishes from contact with water.
- Zinc applications include roofing, facades, and galvanization of other metals.
Lead Envelope
- Lead is mainly used in its pure form.
- Lead is the densest, softest, and weakest metal.
- The principal lead ore is lead sulfide.
- Lead extraction involves removing sulfur.
- Melting in a furnace removes additional impurities like zinc, copper, and arsenic.
- Lead properties include malleability (can be hammered into thin sheets), and a blue-gray color when freshly cut and tarnishes to a dull gray when exposed to air. Its melting point is 327°C and it's highly corrosion-resistant.
- Lead applications include roofing (especially older buildings), in paints, and as a component in some types of battery electrodes.
Tin Envelope
- Tin is extracted from the black oxide of tin.
- Extraction involves crushing, roasting, and melting of the ore.
- Tin properties include: a silvery-white lustrous, extremely malleable (can be cut by a knife), harder, and more ductile than lead. It has relatively low tensile strength. It has a melting point of 232°C and is highly resistant to corrosion.
- Tin applications include a major component in the creation of cans used for food storage. It is also used to coat steel and produce alloys like bronze.
Nickel Envelope
- Nickel is extracted from pyrites or silicate ores.
- Nickel has a silver color
- Nickel has a high melting point (~1500°C)
- Nickel is an alloying agent in nickel steels production
- Nickel is also used to coat other metals.
Titanium Envelope
- Titanium is a strong but less dense metal.
- It can be used as an alloying agent for other metals.
- It resists corrosion and can be used in contact with sea water.
- Titanium applications extend to exterior cladding in buildings and architectural structures.
Noble Metals
- Noble metals resist corrosion and do not react with air, including gold, silver, and platinum.
- Noble metal applications in architecture are decorative components.
Clay Products Envelope
- Common clay products used for building envelopes include bricks, roof tiles, terracotta, and glazing.
- Roof tile characteristics include Uniform texture, Accurate size and shape, Water absorption less than 15%, and Durability.
- Types of tiling include plain tiling, pan tiling, Spanish tiling, and Italian tiling.
- Terracotta properties include imperviousness, hardness, and a relatively low cost. It's resistant to weathering when properly made. Burning temperatures are between 1100-1200°C.
- Terracotta can be used in varied forms, that include but are not limited to, ornamental works
Transparent and Opaque Glazing
- Transparent glazing: Uses a salt glazing method applying sodium chloride to the clay during its peak firing (1200-1300°C). This solution creates a transparent layer.
- Opaque glazing (enamelling): Borax, kaolin, chalk, and coloring materials are fired with fluxes like felspar, flint, and lead oxide. A liquid slip is applied to the fired ceramic material to form a coating.
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Description
Test your knowledge on the properties and uses of various metals and alloys in this engaging quiz. From aluminium extraction to the characteristics of noble metals, challenge yourself with questions that cover a range of topics related to metallurgy. Perfect for students studying materials science or interested in engineering.