Metal Cutting Processes Quiz

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Questions and Answers

Which material are pressure vessels usually not made of?

  • Cast iron
  • Sheet steel
  • Non-ferrous materials
  • Any of the above (correct)

Which of the following is usually considered a thin cylinder?

  • Boilers
  • Tanks
  • Steam and water pipes
  • All of the above (correct)

How do longitudinal stresses act in relation to the longitudinal axis of a shell?

  • Parallel
  • Perpendicular
  • Either of the above (correct)
  • None of the above

What is the radial stress in a spherical pressure vessel?

<p>Half of hoop stress (D)</p> Signup and view all the answers

What are cylindrical vessels with wall thickness not small (t ≥d/20) classified as?

<p>Thick cylinders (B)</p> Signup and view all the answers

What is true for shrink fits?

<p>Used if parts should not be disassembled for life (C)</p> Signup and view all the answers

What does the term 'Gatorizing' refer to?

<p>Producing flutes or corrugations (A)</p> Signup and view all the answers

When is the chemical reduction process commonly used?

<p>All metals which are extracted as ore (A)</p> Signup and view all the answers

What type of chips does plain milling of mild steel plate produce?

<p>Regular shaped discontinuous chips (B)</p> Signup and view all the answers

What is the purpose of the fullering process?

<p>First step in impression die forging which reduces cross-section of work piece (B)</p> Signup and view all the answers

What do coining and embossing operations involve?

<p>Forming and pressing operations, respectively (B)</p> Signup and view all the answers

In a single spindle automatic lathe, how many tools are mounted on the turret?

<p>Two (C)</p> Signup and view all the answers

What type of stress is induced in the wire material of a closely coiled helical spring when subjected to a couple about its axis?

<p>A combination of torsional shear stress and bending (A)</p> Signup and view all the answers

Where is the hoop stress maximum in a thick cylinder pressurized from inside?

<p>At the outer radius (D)</p> Signup and view all the answers

What is the purpose of an idler pulley?

<p>To maintain belt tension (C)</p> Signup and view all the answers

How are rivets classified?

<p>Thickness of plate (C)</p> Signup and view all the answers

What is the position of a shaft inside a bearing when it rotates in an anticlockwise direction at high speed?

<p>Towards left side of the bearing not making metal to metal contact (A)</p> Signup and view all the answers

What happens at the critical speed of a shaft?

<p>It becomes dynamically unstable with large vertical amplitudes (C)</p> Signup and view all the answers

What is the stress that can be used to design a shaft subjected to combined bending and torsion?

<p>Any of the above (D)</p> Signup and view all the answers

In a belt drive, what phenomenon describes the loss of power due to slippage?

<p>Loss of power (D)</p> Signup and view all the answers

What does the designation '6 x 7' of a wire rope indicate?

<p>Number of wires in each strand (B)</p> Signup and view all the answers

In a V-belt drive system, what is the usual range for the groove angle of the pulley?

<p>24° to 30° (C)</p> Signup and view all the answers

What does Euler's formula with 5 to 10% error in crippling load compare to experimental results in practice suggest?

<p>The assumptions made in using the formula are not in practice (D)</p> Signup and view all the answers

What determines the velocity ratio of two pulleys connected by an open belt or crossed belt?

<p>Directly proportional to the square of their diameters (C)</p> Signup and view all the answers

What should be done if a vessel is considered thin-walled?

<p>Decrease number of divisions or increase pitch (A)</p> Signup and view all the answers

How is a commonly used 30 mm H-hole with tolerance grade IT9 expressed?

<p>30HIT9 (B)</p> Signup and view all the answers

Where are the sets of blocks that architectural firms and mechanical design companies use usually housed?

<p>Block libraries (B)</p> Signup and view all the answers

When creating your own blocks, what layer should you avoid drawing any portion of the block in?

<p>Center line layer (C)</p> Signup and view all the answers

What is lancing in the context of metalworking?

<p>Cutting in a single line across the metal strip to allow bending in the operation (C)</p> Signup and view all the answers

In machining, which materials would tools with higher cutting angles typically be used for?

<p>Aluminum and magnesium alloy (A)</p> Signup and view all the answers

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