Mechatronics Exam 1 Study Notes
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Questions and Answers

What are the elements of a measurement system?

  1. a sensor, 2. a signal conditioner, 3. a display system

What is a sensor?

A sensor produces a signal related to the quantity being measured.

What components are typically included in a signal conditioner?

A signal conditioner is a device that modifies raw sensor signals into a form that can be used for data acquisition and machine control.

What are the differences between an open and closed loop system, and what are their advantages?

<p>Open loop - input does not depend on an output (advantage is that it is low cost and simple). Closed loop - output compared to input (offer superior accuracy and adaptability by incorporating feedback).</p> Signup and view all the answers

List the sensor performance terminology discussed.

<ol> <li>Range and span, 2. Error, 3. Accuracy, 4. Sensitivity, 5. Hysteresis error, 6. Non-linearity error, 7. Repeatability, 8. Stability, 9. Dead Band/ time, 10. Resolution, 11. Output impedance</li> </ol> Signup and view all the answers

What physical properties can be measured by sensors?

<p>Displacement, Position, Proximity, acceleration force, force, fluid pressure, liquid flow, liquid level, temperature, light</p> Signup and view all the answers

Describe how a potentiometer sensor works.

<p>Measures the distance or displacement of an object in a linear or rotary motion and converts it into an electrical signal</p> Signup and view all the answers

Explain how a strain-gauged element functions as a sensor.

<p>It is a sensor whose resistance varies with applied force; it converts forces, pressure, tension, weight, etc. into an electrical change in electrical resistance which can then be measured.</p> Signup and view all the answers

What is a capacitive element?

<p>An electrical component that stores electrical charge and responds to changes in voltage and current.</p> Signup and view all the answers

What is a differential transformer used for?

<p>Converts linear motion (displacement) of an object into an electrical signal.</p> Signup and view all the answers

Explain how eddy current proximity sensors work.

<p>If there is a metal object in close proximity to this alternating magnetic field, then eddy currents are induced in it.</p> Signup and view all the answers

Describe the operating principle of an inductive proximity switch.

<p>This consists of a coil wound round a core. When the end of the coil is close to a metal object its inductance changes.</p> Signup and view all the answers

What is the function of optical encoders?

<p>A device that converts motion into a sequence of digital pulses.</p> Signup and view all the answers

How do absolute encoders determine position?

<p>Gives the actual position using binary numbers.</p> Signup and view all the answers

What is the typical measurement range for pneumatic sensors?

<p>Such sensors are used for the measurement of displacements of fractions of mm in ranges which typically are about 3 to 12 mm.</p> Signup and view all the answers

What type of action does a Microswitch require to close its contacts?

<p>It is a small electrical switch which requires physical contact and a small operating force to close the contacts.</p> Signup and view all the answers

Describe a common application for a Reed switch.

<p>Such a switch is very widely used for checking the closure of doors. It is also used with such devices as tachometers (counting turns).</p> Signup and view all the answers

How do photosensitive devices detect proximity?

<p>Can be used to detect the presence of an opaque object by its breaking a beam of light, or infrared radiation, falling on such a device or by detecting the light reflected back by the object.</p> Signup and view all the answers

What is measured by Hall effect sensors?

<p>A device to measure the magnitude of a magnetic field as voltage change.</p> Signup and view all the answers

How does a tachogenerator operate?

<p>Operates on a generator principle where the induced voltage is proportional to the speed of rotation.</p> Signup and view all the answers

Explain how a strain gauge load cell measures force.

<p>Used form of force-measuring transducer is based on the use of electrical resistance strain gauges to monitor the strain produced in some member when stretched, compressed or bent by the application of the force.</p> Signup and view all the answers

What quantities are piezoelectric sensors suitable for measuring?

<p>Used for the measurement of pressure, force and acceleration.</p> Signup and view all the answers

What does a tactile sensor measure?

<p>Measuring device that indicates physical contact between two objects.</p> Signup and view all the answers

List mechanical and electrical methods of measuring fluid pressure.

<p>Mechanical: U-tube manometer, Bourdon tube, Diaphragm and Bellows. Electrical: Strain Gauge, Capacitive sensor, Potentiometric, Resonant Wire, Piezoelectric, Magnetic, Optical.</p> Signup and view all the answers

Name some devices that are used for measuring temperature.

<p>-Bimetallic strips, -Resistance temperature detectors (RTDs), -Thermistors, -Thermodiodes and transistors, -Thermocouples</p> Signup and view all the answers

Why is signal conditioning necessary?

<ol> <li>Protection (to prevent damage to the next element), fuses, diodes. 2. Getting the signal into the right type of signal, like resistance change to voltage change. 3. Getting the level of the signal right, the signal might be just a few millivolts (Arduino reads 5mV as the smallest value). 4. Eliminating or reducing noise, by adding filters. 5. Signal manipulation, using pulses to get a constant value (to overcome drift)</li> </ol> Signup and view all the answers

What is the difference between passive and active filters?

<p>Passive filters: use only resistors, capacitors and inductors. Active filters: use operational amplifiers.</p> Signup and view all the answers

Why are Op-Amp circuits used?

<p>We can think of it as a circuit element that is very useful for signal manipulation. signals go in, circuit stuff happens (that we do not design), the external power supply provides the electrical power to produce the output</p> Signup and view all the answers

What are the ideal electrical impedance conditions for measuring and for maximizing power transfer?

<p>Measuring: we do not want any power transfer: Rmeas &gt;&gt; Rsensor. Maximizing power transfer: impedance matching: Rsource = Rload</p> Signup and view all the answers

When would a Wheatstone bridge circuit be used?

<p>We would use one when dealing with a strain gauge.</p> Signup and view all the answers

How are analog signals sampled for ADC?

<p>Convert a digital representation of potential values to analog (via a DAC) and compare with the analog signal to determine the smallest digital value for which the analog signal is greater (uses binary numbers)</p> Signup and view all the answers

What is the function of actuation systems?

<p>Actuation systems are the elements of control systems which are responsible for transforming the output of a microprocessor or control system into a controlling action on a machine or device</p> Signup and view all the answers

Describe pneumatic systems.

<p>A system in which a gas, such as air, transmits a force exerted on the gas in an enclosed space.</p> Signup and view all the answers

Describe hydraulic systems.

<p>Uses liquid (oil), Fluid transfers force to mechanical components.</p> Signup and view all the answers

What is the function of valves in hydraulic and pneumatic systems?

<p>Are used with hydraulic and pneumatic systems to direct and regulate the fluid flow.</p> Signup and view all the answers

Describe linear actuators, also known as cylinders.

<p>Cylindrical tube along which a piston/ram can slide. There are two basic types, single-acting cylinders (an internal spring returns the piston) and double-acting cylinders.</p> Signup and view all the answers

What are the purposes/uses for basic mechanisms?

<ol> <li>force amplification, e.g. that given by levers; 2. change of speed/torque, e.g. that given by gears; 3. transfer of rotation about one axis to rotation about another, e.g. a timing belt; 4. particular types of motion, e.g. that given by a quick-return mechanism (time for return stroke less than forward stroke)</li> </ol> Signup and view all the answers

Flashcards

What is a sensor?

A sensor produces a signal related to the quantity being measured.

Signal conditioner?

Signal conditioner modifies raw sensor signals for data acquisition and machine control.

Open vs. Closed Loop?

Open loop: input independent of output (simple, low cost). Closed loop: output compared to input (accurate, adaptable).

Sensor performance terms?

Range & span, error, accuracy, sensitivity, hysteresis, non-linearity, repeatability, stability, dead band/time, resolution, output impedance.

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Measurable quantities?

Displacement, position, proximity, acceleration, force, fluid pressure, liquid flow/level, temperature, light.

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Potentiometer sensor?

Measures distance/displacement (linear/rotary) and converts it to an electrical signal.

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Strain-gauged element?

Resistance varies with applied force, converting force/pressure/weight into electrical resistance change.

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Capacitive element

Stores electrical charge, responds to voltage and current

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Differential transformer?

Converts linear motion (displacement) into an electrical signal.

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Eddy current proximity sensors

Eddy currents are induced in a metal object in close proximity to an alternating magnetic field

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Inductive proximity switch?

Inductance changes when a metal object is close to the coil.

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Optical encoder?

Converts motion into a sequence of digital pulses.

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Absolute encoder?

Gives the actual position using binary numbers.

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Pneumatic sensors?

Used for measuring small displacements (fractions of mm).

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Proximity switch: Microswitch?

Small electrical switch requiring physical contact and small operating force to close contacts.

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Proximity switch: Reed switch?

Used for checking the closure of doors, counting turns in tachometers.

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Proximity switch: Photosensitive devices?

Detects the presence of an opaque object by breaking a light beam or detecting reflected light.

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Hall effect sensors?

Measures the magnitude of a magnetic field as a voltage change.

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Tachogenerator?

Induced voltage is proportional to the speed of rotation.

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Strain gauge load cell?

Uses electrical resistance strain gauges to monitor strain produced by applied force.

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Piezoelectric sensors?

Used for measuring pressure, force, and acceleration.

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Tactile sensor?

Measuring device that indicates physical contact between two objects.

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Fluid pressure measurement?

Mechanical (U-tube, Bourdon tube, Diaphragm, Bellows) and Electrical (Strain Gauge, Capacitive, Potentiometric, etc.)

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Temperature sensors?

Bimetallic strips, RTDs, Thermistors, Thermodiodes/transistors, Thermocouples.

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Need for signal conditioning?

Protection, signal type conversion (R to V), level adjustment, noise reduction, signal manipulation.

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Passive vs Active filters?

Passive: resistors, capacitors, inductors only. Active: use operational amplifiers.

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Why use Op-Amp circuits?

Useful for signal manipulation; amplify, filter, etc.

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Ideal impedance conditions?

Measuring: Rmeas >> Rsensor (no power transfer). Maximizing power transfer: Rsource = Rload (impedance matching).

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When would we use Wheatstone bridge?

Used when dealing with a strain gauge

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how are analog signals are sampled for ADC?

Convert analog to DAC and compare with binary numbers

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What do Actuation systems do?

Transform output of microprocessor into controlling action

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Pneumatic systems?

Gas (air) transmits force in enclosed space.

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Hydraulic systems?

Liquid (oil) transfers force to mechanical components.

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Valves?

Direct and regulate fluid (liquid/gas) flow in hydraulic and pneumatic systems.

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Cylinders: Linear actuators?

Cylindrical tube with a piston/ram moving along it. Single/ Double-acting

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Purpose of basic mechanisms?

Force amplification, speed/torque change, axis transfer, motion type (quick-return).

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Study Notes

  • Study notes for Mechatronics Exam 1

Measurement System Elements

  • A measurement system comprises a sensor, a signal conditioner, and a display system.

Sensor Definition

  • A sensor generates a signal corresponding to the measured quantity.

Signal Conditioner

  • A signal conditioner modifies raw sensor signals for data acquisition and machine control.

Open vs. Closed Loop Systems

  • Open loop systems: Input is independent of output; advantages include simplicity and low cost.
  • Closed loop systems: Output is compared to input, offering superior accuracy and adaptability through feedback.

Sensor Performance Terminology

  • Range and span
  • Error
  • Accuracy
  • Sensitivity
  • Hysteresis error
  • Non-linearity error
  • Repeatability
  • Stability
  • Dead Band/time
  • Resolution
  • Output impedance

Measurable Quantities (Sensor Input)

  • Displacement
  • Position
  • Proximity
  • Acceleration
  • Force
  • Fluid pressure
  • Liquid flow
  • Liquid level
  • Temperature
  • Light

Potentiometer Sensor

  • Measures linear or rotary displacement and converts it to an electrical signal.

Strain-Gauged Element

  • A sensor that changes resistance with applied force, converting forces, pressure, tension, weight into a measurable electrical resistance change.

Capacitive Element

  • An electrical component storing charge and responding to voltage and current changes.

Differential Transformers

  • Convert linear motion (displacement) into an electrical signal.

Eddy Current Proximity Sensors

  • When a metal object is near, the alternating magnetic field induces eddy currents within it.

Inductive Proximity Switch

  • Consists of a coil around a core; inductance changes when near a metal object.

Optical Encoders

  • Devices converting motion into a sequence of digital pulses.

Absolute Encoders

  • Provide the exact position using binary numbers.

Pneumatic Sensors

  • Measure displacements of fractions of mm in ranges, typically about 3 to 12 mm.

Proximity Switches: Microswitch

  • A small electrical switch requiring physical contact and slight force to close.

Proximity Switches: Reed Switch

  • Commonly used to monitor door closures and in tachometers for counting turns.

Proximity Switches: Photosensitive Devices

  • Detect opaque objects by beam interruption or light reflection.

Hall Effect Sensors

  • Measure the magnitude of a magnetic field as a voltage change.

Tachogenerator

  • Operates as a generator where induced voltage is proportional to rotational speed.

Strain Gauge Load Cell

  • Uses electrical resistance strain gauges to measure strain caused by force.

Piezoelectric Sensors

  • Measures pressure, force, and acceleration.

Tactile Sensor

  • Indicates physical contact between two objects

Measuring Fluid Pressure

  • Mechanical methods: U-tube manometer, Bourdon tube, diaphragm, and bellows.
  • Electrical methods: Strain gauge, capacitive sensor, potentiometric, resonant wire, piezoelectric, magnetic, optical.

Measuring Temperature

  • Bimetallic strips
  • Resistance temperature detectors (RTDs)
  • Thermistors
  • Thermodiodes and transistors
  • Thermocouples

Reasons for Signal Conditioning

  • Protection: Prevents damage using fuses and diodes.
  • Signal Type Conversion: Converts resistance change to voltage change.
  • Signal Level Adjustment: Adjusts millivolt signals to readable levels.
  • Noise Reduction: Uses filters to eliminate or reduce noise.
  • Signal Manipulation: Employs pulses to achieve a constant value to counter drift.

Passive vs. Active Filters

  • Passive filters: Use resistors, capacitors, and inductors only.
  • Active filters: Utilize operational amplifiers.

Op-Amp Circuit Use

  • For signal manipulation; input signals are processed using external power to produce an output.

Ideal Electrical Impedance

  • Measuring: High impedance (Rmeas >> Rsensor) to prevent power transfer.
  • Maximizing power transfer: Impedance matching (Rsource = Rload).

Wheatstone Bridge Application

  • Used when working with a strain gauge

Analog Signal Sampling for ADC

  • ADC converts analog signals by comparing an analog signal to a digital representation of potential values, determining the smallest digital value for which the analog signal is greater.

Actuation Systems' Role

  • Actuation systems convert the output of a microprocessor or control system into a controlling action on a machine or device.

Pneumatic Systems

  • Systems use gas(e.g., air) to transmit force in an enclosed space.

Hydraulic Systems

  • Systems using liquid (oil) to transfer force to mechanical components.

Valves

  • Used in hydraulic and pneumatic systems to direct and regulate fluid flow.

Cylinders: Linear Actuators

  • Cylindrical tubes with sliding pistons/rams; includes single-acting (spring return) and double-acting cylinders.

Basic Mechanisms: Purpose/Use

  • Force amplification (e.g., levers)
  • Speed/torque change (e.g., gears)
  • Rotation transfer between axes (e.g., timing belt)
  • Specific motion types (e.g., quick-return mechanism)

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Description

Study notes covering measurement system elements, sensors, signal conditioners, and open vs closed loop systems. Key sensor performance terminology is defined, including range, error, accuracy and sensitivity. Measurable quantities such as displacement, force, temperature and light are detailed.

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