Mechanical Properties and Tensile Forces
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Questions and Answers

What is a primary purpose of a phase diagram in metallurgy?

  • To show which phase(s) of a material exist at equilibrium under certain conditions (correct)
  • To display the hardness testing results of different metals
  • To represent the tensile strength of various alloys
  • To illustrate the corrosion resistance of materials over time
  • Which structure forms at the eutectoid point in the Fe-C phase diagram?

  • Cementite
  • Pearlite (correct)
  • Austenite
  • Martensite
  • How can micro-segregation be effectively minimized during the solidification of Cu-Ni alloys?

  • By introducing high concentrations of carbon
  • By stirring during solidification (correct)
  • By adding external pressure during melting
  • By increasing the cooling rate
  • Which of the following is true regarding martensite in the context of phase diagrams?

    <p>Martensite forms due to rapid cooling, thus it's not represented as an equilibrium phase. (D)</p> Signup and view all the answers

    What is the significance of the solidus and liquidus lines in a simple binary phase diagram?

    <p>They define the temperature range for stable solid and liquid phases. (A)</p> Signup and view all the answers

    What is the primary purpose of a tensile test on a material specimen?

    <p>To evaluate the material's reaction to being stretched (D)</p> Signup and view all the answers

    Which of the following equations correctly defines engineering stress?

    <p>σ = F/A0 (D)</p> Signup and view all the answers

    Which mechanical property is directly assessed through the tensile stress-strain curve?

    <p>Elastic limit (B)</p> Signup and view all the answers

    What phenomenon does necking in a tensile specimen indicate?

    <p>The sample is about to fracture (A)</p> Signup and view all the answers

    What happens to engineering strain as the elongation of the material increases?

    <p>It may increase or decrease depending on the material (C)</p> Signup and view all the answers

    When a force is applied parallel to the surface of a material, which type of stress is induced?

    <p>Shear stress (C)</p> Signup and view all the answers

    In the context of mechanical properties, what does toughness specifically refer to?

    <p>The ability to absorb energy before fracture (C)</p> Signup and view all the answers

    What is the term used to describe the gradual degradation of materials due to constant loading over time?

    <p>Creep (C)</p> Signup and view all the answers

    What is the formula for shear stress?

    <p>τ = F/A (D)</p> Signup and view all the answers

    In tensile testing, what does the strain rate represent?

    <p>The change in strain with respect to time. (A)</p> Signup and view all the answers

    What is the definition of hydrostatic pressure?

    <p>Pressure acting on an object submerged in a fluid. (B)</p> Signup and view all the answers

    Which of the following best describes the elastic region in stress/strain graphs?

    <p>It is characterized by a linear relationship between stress and strain. (A)</p> Signup and view all the answers

    What does Young's Modulus measure?

    <p>The slope of the stress/strain curve in the elastic region. (B)</p> Signup and view all the answers

    Above which point do stress and strain begin to deviate from linearity on a stress/strain graph?

    <p>Yield point (A)</p> Signup and view all the answers

    What characterizes tension, shear, and compression stress?

    <p>They can be expressed as a mixture in any type of stress. (D)</p> Signup and view all the answers

    When a material returns to its original shape after stress is removed, it is said to have high:

    <p>Elasticity (A)</p> Signup and view all the answers

    What is the relationship defined by Hooke's Law?

    <p>Displacement is proportional to force. (D)</p> Signup and view all the answers

    What happens when shear strain is approximated to angle θ for small strains?

    <p>It can be approximated as θ when strains are very small. (A)</p> Signup and view all the answers

    What is the main characteristic of martensite formed by quenching steel?

    <p>The atomic lattice is distorted and forms needle-shaped grains. (A)</p> Signup and view all the answers

    Which cooling method results in the highest yield strength and hardness of steel?

    <p>Quenching in water. (C)</p> Signup and view all the answers

    What is the effect of tempering on martensite?

    <p>It decreases strength and hardness while improving toughness. (D)</p> Signup and view all the answers

    Which feature distinguishes steels with different carbon content?

    <p>The chemical composition and heat treatment. (A)</p> Signup and view all the answers

    During slow furnace cooling of steel, what microstructural characteristic is observed?

    <p>Large grains and thicker pearlite layers. (D)</p> Signup and view all the answers

    What is the defining microstructural feature of low-carbon (mild) steel?

    <p>A mix of ferrite and pearlite with low yield strength. (A)</p> Signup and view all the answers

    Which statement about the microstructure of quenched steel is true?

    <p>The microstructure consists of elongated lenticular grains. (A)</p> Signup and view all the answers

    Which of the following describes the outcome of natural cooling (normalising) of steel?

    <p>It leads to a microstructure with smaller grains and higher strength. (D)</p> Signup and view all the answers

    What should be considered when tempering martensite for optimal properties?

    <p>The temperature and duration of tempering must be controlled. (D)</p> Signup and view all the answers

    What is a common misconception about the relationship between cooling rate and steel's microstructure?

    <p>Faster cooling produces lower strength steel. (B)</p> Signup and view all the answers

    What is the relationship between stiffness and elastic modulus?

    <p>Stiffness is directly proportional to the elastic modulus. (C)</p> Signup and view all the answers

    What is the value of Poisson's Ratio for most materials under axial strain?

    <p>It is typically around 0.5. (B)</p> Signup and view all the answers

    Under what condition does a microstructure consist solely of pearlite?

    <p>C content is exactly 0.76%. (C)</p> Signup and view all the answers

    What defines the transverse strain in relation to Poisson's Ratio?

    <p>It is the negative of the transverse strain to the tensile strain. (D)</p> Signup and view all the answers

    What is the result of applying pressure to a material in terms of dilation?

    <p>The dilation is directly proportional to the pressure. (A)</p> Signup and view all the answers

    What structural form does iron (Fe) exhibit at room temperature?

    <p>Body-centered cubic lattice. (B)</p> Signup and view all the answers

    How does the yield stress of ferrite compare to austenite?

    <p>Ferrite has higher yield stress than austenite. (A)</p> Signup and view all the answers

    What percentage of carbon can dissolve in ferrite at room temperature?

    <p>Up to 0.2%. (D)</p> Signup and view all the answers

    Which statement is true regarding the layers in pearlite microstructure?

    <p>Thinner layers of ferrite and cementite enhance yield stress. (D)</p> Signup and view all the answers

    What will happen to the microstructure if carbon content exceeds 0.76%?

    <p>Little extra cementite will appear together with pearlite. (C)</p> Signup and view all the answers

    Flashcards

    Phase diagram

    A diagram that shows which phases of a material exist at equilibrium under specific conditions like temperature and composition.

    Eutectoid point

    A mixture of two or more phases that forms at a specific temperature and composition.

    Micro-segregation

    The process of solidifying an alloy over a range of temperatures, resulting in a non-uniform distribution of elements within a single grain.

    Martensite

    A phase in steel with a high carbon content, formed by rapidly cooling austenite.

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    Pearlite

    A mixture of ferrite and cementite phases, formed by cooling austenite slowly through the eutectoid point.

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    Stiffness

    A property of a material that describes its resistance to deformation under applied force. It is a measure of how much a material stretches or compresses for a given load.

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    Strength

    A property that describes the maximum stress a material can withstand before fracturing. It is a measure of how much force a material can handle before breaking.

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    Toughness

    A property that measures how much energy a material can absorb before fracturing. It is a measure of how resistant a material is to breaking under impact or stress.

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    Hardness

    A property that describes the resistance of a material to indentation. It is a measure of how hard it is to scratch or dent a material.

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    Tensile Force

    A type of force that pulls on a material, stretching it out. An example would be hanging a weight from a rope.

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    Tensile Stress

    The force applied per unit area of a material. It is calculated by dividing the applied tensile force by the cross-sectional area of the material.

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    Tensile Strain

    The change in length of a material divided by its original length. It is a measure of how much a material stretches or compresses in response to an applied force.

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    Shear Force

    A force that acts parallel to the surface of a material, causing it to deform by shearing. An example would be pushing a book across a table.

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    Shear stress

    A type of stress that causes deformation in a material by sliding or shifting layers parallel to each other.

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    Shear strain

    The deformation that results from shear stress, measured as the angle of distortion or the ratio of displacement to original length.

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    Pressure (in solids)

    The pressure exerted on an object when it is subjected to equal compression on all sides.

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    Dilation

    The change in volume of a solid due to applied pressure.

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    Strain rate

    The rate at which strain (deformation) changes with respect to time.

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    Elastic region

    The region on a stress-strain graph where the material can return to its original shape after the stress is removed.

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    Yield point

    The point on the stress-strain graph where the material begins to undergo permanent deformation.

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    Young's Modulus (E)

    A measure of a material's resistance to deformation in the elastic region. It is the ratio of stress to strain.

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    Hydrostatic pressure

    A type of pressure experienced by an object immersed in a fluid. It increases with depth due to the weight of the fluid above.

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    Cooling Rate

    The rate at which a material cools down from a higher temperature to a lower temperature.

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    Furnace Cooling

    A slow cooling process where a sample is cooled down inside a furnace over a long period of time, often several hours.

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    Furnace Cooled Steel Microstructure

    The microstructure of steel that forms after slow furnace cooling. Features large grains and thicker layers of pearlite. Results in lower strength.

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    Air Cooling (Normalizing)

    The natural cooling of steel in air. Also known as normalizing.

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    Air Cooled Steel Microstructure

    The microstructure of steel that forms after air cooling. Has smaller grains and thinner layers of pearlite compared to furnace cooling, resulting in higher strength.

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    Quenching

    A very rapid cooling process used to harden steel. This involves plunging heated steel into a quenching medium like oil or water.

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    Tempering Martensite

    A heat treatment process applied to martensite to improve toughness and ductility while slightly decreasing strength and hardness. It involves heating the steel to a specific temperature between 150°C and 700°C.

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    Tempered Martensite Microstructure

    The microstructure of steel that forms after tempering martensite. It features larger, rounder grains and precipitates.

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    Steel Classification

    Classifying steel based on its carbon content and alloying elements. Examples include Low-carbon (Mild), Medium-carbon, High-carbon, Low-alloy, and High-alloy steels.

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    Hooke's Law

    The relationship between stress and strain in an elastic material. It states that stress is directly proportional to strain within the elastic limit.

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    Elastic Modulus (E)

    The ratio of stress to strain in a material under tension or compression. It indicates how much a material stretches or shrinks under a given load.

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    Shear Modulus (G)

    The ratio of shear stress to shear strain in a material. It measures a material's resistance to deformation under shearing forces.

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    Bulk Modulus (K)

    The ratio of pressure to dilation (volume change) in a material under uniform pressure. Indicates how much the material's volume changes under pressure.

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    Poisson's Ratio (ν)

    The ratio of transverse (lateral) strain to tensile (axial) strain. It describes how much a material narrows when stretched.

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    Ferrite

    A phase of iron, with a body-centered cubic (BCC) lattice, present at room temperature. It can dissolve up to 0.2% carbon.

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    Austenite

    A phase of iron, with a face-centered cubic (FCC) lattice, present at high temperatures. It can dissolve up to 2.1% carbon.

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    Yield Stress

    The amount of stress a material can withstand before permanent deformation occurs. It indicates the material's strength.

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    Study Notes

    Mechanical Properties

    • Mechanical properties of interest include stiffness, strength, toughness, and hardness.
    • Materials can degrade through wear, creep, fatigue, or corrosion.

    Tensile Forces

    • Tensile tests involve applying tensile stress to a material sample.
    • This typically involves pulling on the ends of the sample to stretch it.
    • Force (F) and elongation (ΔL) are measured.
    • Tensile testing machines apply force at a constant rate.
    • Test specimens usually have parallel sides and equal cross-sections for consistent measurements.
    • Plotting tensile force against elongation gives useful data.

    Stress-Strain Curves

    • Stress-strain curves vary depending on the material.
    • As strain increases, stress may increase, decrease, or remain constant.
    • The point of breaking is also part of the curve.
    • Tensile stress is pulling a sample in a direction perpendicular to its surface.
    • Compressive stress is pushing a sample in a direction perpendicular to its surface.
    • Forces can be resolved if they are acting at an angle to its surface.

    Shear Stress/Strain

    • Shear stress causes sliding, or shear strain.
    • Shear stress is defined by the force divided by the area.
    • Shear strain is the ratio of the sideway shift to the length of the material edge.

    Pressure

    • When a solid is subjected to equal compression on all sides, it experiences pressure.
    • Pressure is the force divided by area.
    • Pressure also causes a change in volume.

    Elastic Deformation

    • Materials deform in tensile, compressive, and bending tests.
    • Understanding elastic deformation is important for many engineering applications.

    Stress/Strain Graph Regions

    • Stress/strain graph regions include elastic and plastic regions.
    • The elastic region occurs before the yield point at less than 1% of the plastic region.
    • In the elastic region, the material recovers its original shape after the force is removed.
    • The plastic region occurs after the yield point, leading to permanent deformation.
    • The relationship between stress and strain in the elastic region follows Hooke's law.

    Stiffness

    • Stiffness measures a material's ability to return to its original shape after a force is removed.
    • Stiffness is directly proportional to the elastic modulus.
    • Axial stiffness relates to tensile or compressive elements.

    Young's Modulus

    • Young's Modulus (E) is the slope on a stress-strain graph in the elastic region.
    • It is related to the material's stiffness.
    • It can be calculated by dividing stress by strain.

    Hooke's Law

    • Hooke's law represents the linear relationship between stress and strain in the elastic region.
    • It states stress is directly proportional to strain.

    Poisson's Ratio

    • Poisson's ratio (v) describes how much a material will contract in one direction when stretched in another.
    • It is the ratio of the lateral strain to the axial strain.

    Elastic Energy

    • The area under a stress-strain curve represents the elastic energy.
    • This represents the energy needed to deform the material in the elastic region.

    Bending Tests

    • Bending is a type of deformation.
    • Bending is described by deflection and stress.
    • Bending applies a larger stress than tension in the same material.

    Fracture

    • Material fracture occurs when the internal stresses are exceeding the material's strength.
    • The fracture point is often marked on a stress/strain graph.
    • Ductile fracture occurs after significant plastic deformation.
    • Brittle fracture occurs with little plastic deformation.

    Toughness and Fracture Toughness

    • Toughness is the ability of a material to absorb energy before fracturing.
    • Fracture toughness is the ability of a material to resist crack propagation.
    • Brittle materials absorb little energy, while ductile materials absorb more.

    Atomic Bonding

    • Different types of atomic bonds affect material properties.
    • These include strong bonds like metallic bonds and weak bonds like hydrogen and van der waals bonds, and covalent bond.
    • Material structure, bond properties, and history can all affect material toughness.

    Microstructure

    • Microstructures such as grain size and precipitates are important in strength.
    • The smaller the grain size the stronger the material.
    • Precipitate particles also hinder motion improving strength.

    Solid Solution Strengthening

    • Solid solution strengthening occurs when different types of atoms of an element are dissolved in the lattice structure of another element.
    • Substitutional solid solutions occur when atoms of the same size are mixed.
    • Interstitial solid solutions occur when small atoms are mixed with large atoms filling the spaces.
    • This creates local stress fields making plastic deformation difficult.

    Cold Working

    • Cold working is increasing the material's strength at room temperature.
    • Increasing stress and strain cause local deformation, which decreases ductility and increases strength.
    • Cold working is also responsible for making the dislocation move more difficult and therefore the yield strength to increase.

    Annealing

    • Annealing is a process for reducing hardness and increasing ductility of metal.
    • Heating and then cooling the metal causes recrystallization forming new, larger grains.
    • This reduces internal stress, improving grain uniformity.
    • The result is a stronger, less brittle material.

    Tempering

    • Tempering increases toughness by introducing grain boundaries.
    • Heating steel to a specific temperature followed by cooling controls the microstructure and the properties of the steel.

    Phase Diagrams

    • Phase diagrams represent the equilibrium conditions for different phases of a material.
    • Different phases appear in different conditions which affect the properties of the mixture.
    • Understanding phase diagrams helps predict microstructure developments in alloy solidification.

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    Description

    Explore the fundamental mechanical properties such as stiffness, strength, toughness, and hardness of materials. This quiz will also cover tensile testing methods, stress-strain curves, and the effects of various forces on materials. Test your knowledge on how materials behave under different stress conditions.

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