Mechanical Engineering Fourth Year First Term Marks Distribution Quiz

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Questions and Answers

What is the primary purpose of failure analysis?

  • To identify the operating loads causing failure
  • To find the root cause of a failure (correct)
  • To collect data on material failures
  • To determine the environmental conditions leading to failure

Which of the following is NOT considered a harsh environment leading to material failure?

  • High pressure environment
  • Low humidity environment (correct)
  • Corrosive environment
  • High temperature environment

What are the examples of operating conditions that frequently cause material failure?

  • Corrosive loading and frictional impact
  • Chemical reaction and thermal expansion loading
  • Temperature variation and high pressure loading
  • Stress, impact, and frictional loading (correct)

What is the focus of Chapter (1) 'Failure Analysis- An Overview'?

<p>Introduction to failure analysis procedure (B)</p> Signup and view all the answers

Which type of material failure is associated with stress concentration and fracture toughness?

<p>Fracture (A)</p> Signup and view all the answers

What are the primary causes leading to material failure?

<p>Environmental conditions and operating loads (B)</p> Signup and view all the answers

What is the first critical step in the failure analysis procedure?

<p>Detection and data collection (B)</p> Signup and view all the answers

Which method can reveal the depth of hardening, grain size, phase present, non-metallic inclusions, and porosities?

<p>Scanning electron microscope (SEM) (C)</p> Signup and view all the answers

What is a potential cause of failure according to Dr. Reham Reda Abbas?

<p>Unexpected operating conditions (C)</p> Signup and view all the answers

What can be avoided by correct design, selecting appropriate materials, correct processing, and consideration of service environment?

<p>Many failures (A)</p> Signup and view all the answers

What may create gas porosity and segregation during processing?

<p>Casting (A)</p> Signup and view all the answers

What affects the strength during the welding of cold rolled sheets?

<p>Recrystallization (C)</p> Signup and view all the answers

What is the first step of failure analysis procedure?

<p>Detection, collect data (loading situation, records, drawings, repair history), and description of failure situation (damage) (B)</p> Signup and view all the answers

What is the last step of failure analysis procedure?

<p>Write report (D)</p> Signup and view all the answers

Failure analysis is the process of collecting data and analyzing it to determine the root cause of a failure.

<p>True (A)</p> Signup and view all the answers

Environmental conditions and operating loads are often the primary causes leading to a material’s failure.

<p>True (A)</p> Signup and view all the answers

Stress, impact, and frictional loading are examples of operating conditions that frequently cause material failure.

<p>True (A)</p> Signup and view all the answers

Chapter (1) 'Failure Analysis- An Overview' discusses the Failure Analysis Procedure in detail.

<p>False (B)</p> Signup and view all the answers

Failure Due To Overload covers subjects such as Distortion, Fracture, Crack Propagation, and Stress Concentration.

<p>True (A)</p> Signup and view all the answers

The primary purpose of failure analysis is to reveal the depth of hardening, grain size, phase present, non-metallic inclusions, and porosities.

<p>False (B)</p> Signup and view all the answers

Selecting appropriate materials depends on fatigue conditions, stress-rupture time, and temperature range of operation.

<p>True (A)</p> Signup and view all the answers

Cold working and forging can create cracks, flaws, and distortion during the processing of materials.

<p>True (A)</p> Signup and view all the answers

Quenched and tempered materials lose strength at higher temperatures.

<p>True (A)</p> Signup and view all the answers

Age-hardened materials lose strength at high temperature.

<p>True (A)</p> Signup and view all the answers

Improper or lack of inspection and quality control is one of the failure causes mentioned in the text.

<p>True (A)</p> Signup and view all the answers

Faulty heat treatments can be a cause of material failure according to Dr. Reham Reda Abbas.

<p>True (A)</p> Signup and view all the answers

Properly selecting the material or material system is the first critical step in failure prevention mentioned in the text.

<p>True (A)</p> Signup and view all the answers

Metallographic examination can reveal the depth of hardening, grain size, phase present, non-metallic inclusions, and porosities.

<p>True (A)</p> Signup and view all the answers

Loading situation can be used to evaluate the magnitude of stress according to Dr. Reham Reda Abbas.

<p>True (A)</p> Signup and view all the answers

Inadequate environmental control is a potential harsh environment leading to material failure mentioned in the text.

<p>True (A)</p> Signup and view all the answers

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