Materials Science: Metals Quiz
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Questions and Answers

What is the term for the maximum stress in the stress-strain curve of metal?

  • Yield point
  • Ultimate strength (correct)
  • Breaking point
  • Elastic limit
  • What is an alloy of iron and carbon?

  • Aluminum
  • Brass
  • Steel (correct)
  • Bronze
  • Which operation is not a main step in metal production?

  • Mining
  • Refining
  • Testing (correct)
  • Smelting
  • What is pyrometallurgy also known as?

    <p>Thermal processing (C)</p> Signup and view all the answers

    What property allows metal to resist scratches or surface cuts?

    <p>Hardness (D)</p> Signup and view all the answers

    What property of wood affects nail-holding power?

    <p>Moisture content (C)</p> Signup and view all the answers

    What is the carbon content range of medium carbon steel?

    <p>0.15% to 0.45% (D)</p> Signup and view all the answers

    What term describes the progressive fracture of metal under repeated loading?

    <p>Fatigue (C)</p> Signup and view all the answers

    What is the term for cracks on lumber going through its thickness, usually at the ends?

    <p>Checks (D)</p> Signup and view all the answers

    What is the principal element of ferrous metals?

    <p>Iron (C)</p> Signup and view all the answers

    What percentage stress grade is used for visual stress grading of lumber?

    <p>75% (C)</p> Signup and view all the answers

    Which factor influences the strength and shrinkage of wood?

    <p>Grain orientation (C)</p> Signup and view all the answers

    What is warping of lumber with convex or concave edges longitudinally called?

    <p>Bow (B)</p> Signup and view all the answers

    What term defines cracks that occur between and parallel to annual rings of lumber?

    <p>Ring shakes (B)</p> Signup and view all the answers

    What defines the thermal expansion coefficient parallel to the grain as compared to perpendicular?

    <p>Higher parallel (D)</p> Signup and view all the answers

    What is the principal effect of moisture on wood?

    <p>Reduces durability (C)</p> Signup and view all the answers

    Which process removes impurities in molten iron by oxidation?

    <p>Refining (C)</p> Signup and view all the answers

    What is the term for wood rough sawn and cut to standard lengths?

    <p>Dimensional lumber (B)</p> Signup and view all the answers

    What is the size of lumber when it is first cut from the log?

    <p>Rough-cut (B)</p> Signup and view all the answers

    What is the continuous ring of reproductive tissue between the sapwood and bark?

    <p>Cambium (A)</p> Signup and view all the answers

    What is the main factor that affects the properties of steel?

    <p>Carbon content (C)</p> Signup and view all the answers

    Which insects cause wood deterioration?

    <p>Beetles (B), Termites (C)</p> Signup and view all the answers

    At what moisture content does wood shrinkage begin?

    <p>8% (B)</p> Signup and view all the answers

    What is the property of metal to undergo large deformation without fracture?

    <p>Ductility (C)</p> Signup and view all the answers

    What is a common method for protecting steel from corrosion?

    <p>Galvanizing (D)</p> Signup and view all the answers

    Which of the following is considered a wood preservation method?

    <p>Pressure treatment (D)</p> Signup and view all the answers

    What is the primary component contributing to the structural stability of wood?

    <p>Lignin (D)</p> Signup and view all the answers

    Which insect is known for causing damage to wooden structures?

    <p>Beetles (D)</p> Signup and view all the answers

    What does the term 'hardness' in materials typically refer to?

    <p>Ability to withstand deformation (C)</p> Signup and view all the answers

    Which property is NOT commonly associated with malleable materials?

    <p>Brittleness (D)</p> Signup and view all the answers

    Which of the following is an example of a wood composite?

    <p>All of the above (D)</p> Signup and view all the answers

    Which term describes the amount of moisture present in wood?

    <p>Moisture content (A)</p> Signup and view all the answers

    Flashcards

    Modulus of Elasticity for Steel (MPa)

    A measure of steel's stiffness, showing how much stress is needed to cause a unit strain. Important for calculating stress and strain in structural applications.

    Maximum stress in stress-strain curve

    The highest stress a material can withstand before permanent deformation (yielding).

    Ore

    A rock with minerals containing enough metal to be economically extracted.

    Iron Ore Classification

    Category of ore from which iron is extracted.

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    Metal Refining

    Processes improving the purity of metal.

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    Metal Oxidation

    Degradation of metal due to chemical reaction with oxygen.

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    Alloy Steel

    Steel containing elements other than iron and carbon.

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    Steel Grade

    Categorization of steel based on specific properties and intended use.

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    Quarter sawing

    A method of cutting lumber in which logs are cut into quarters before being sawn into boards, resulting in a distinct figure and reduced shrinkage.

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    Coco lumber

    Lumber that comes from a tree that has been artificially grown, such as a plantation.

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    Nail-Holding Power

    The ability of wood to resist pulling out when nails are driven into it.

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    Thermal Expansion Coefficient of Wood

    The measure of how much wood expands or contracts with changes in temperature.

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    What affects wood strength and shrinkage?

    The grain direction, or the arrangement of wood fibers, significantly impacts wood strength and shrinkage.

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    Wood Density (kg/m³)

    The mass of wood per unit volume, influenced by the specific gravity and moisture content.

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    End Cracks in Lumber

    Cracks that run across the thickness of lumber, typically at the ends, caused by drying or stress.

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    Checks in Lumber

    Cracks that run parallel to the annual rings of lumber, caused by drying or stress.

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    Galvanizing

    A process that protects steel from corrosion by coating it with a layer of zinc. This layer acts as a barrier, preventing oxygen and moisture from reaching the steel.

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    Heartwood

    The older, darker, and denser inner core of a tree. It's usually less permeable to water and provides structural support.

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    Lignin

    A complex organic polymer that provides rigidity and structural support to plant cell walls, especially in wood.

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    Kiln-drying

    A process that artificially dries lumber by using heat and controlled airflow to reduce moisture content. This improves stability, reduces warping, and prevents decay.

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    Board Foot

    A unit of lumber volume, equal to a piece of wood measuring 12 inches long, 12 inches wide, and 1 inch thick.

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    Cambium

    A thin layer of living tissue between the bark and the wood of a tree. It produces new wood and bark cells for growth.

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    Nominal Size

    The stated size of lumber, which may differ from the actual size after drying and processing.

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    Malleability of Cast Iron

    Cast iron, known for its brittleness, can become more pliable (malleable) through a specialized heat treatment called annealing. This process alters the material's internal structure, making it less prone to cracking.

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    Steel Alloy Properties

    Alloying steel with other elements (like chromium, nickel, and manganese) enhances its strength and resistance to corrosion. These specialized steels are often used in construction due to their durability.

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    Undesirable Impurity in Steel

    Sulfur is a common impurity found in steel that significantly weakens its quality and makes it brittle. This means it's less resistant to breaking under stress.

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    Impurity Removal in Molten Iron

    The process of oxidation, where oxygen reacts with impurities in molten iron, helps remove them. This removes unwanted elements like sulfur, improving the overall quality of the final steel product.

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    Veneer Composite

    Plywood is a composite material created by gluing thin layers of wood veneer together. This process creates a strong and stable panel used in various construction applications.

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    Seasoned vs. Green Lumber

    Seasoned lumber has a lower moisture content, making it more dimensionally stable and less prone to warping, shrinking, and cracking. Green lumber has a higher moisture content, making it more prone to these issues.

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    Board Foot Calculation

    A board foot is a unit of measurement for lumber, representing 1 foot by 1 foot by 1 inch. Therefore, 4 pieces of 2x4x16' lumber would equal 42.67 board feet.

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    Study Notes

    Short Quiz 8: Metals

    • Typical Characteristics of Metal: Ductile, malleable, fusible
    • Maximum Stress in Stress-Strain Curve: Ultimate strength
    • Modulus of Elasticity for Steel (NSCP): 200,000 MPa
    • Rock Containing Sufficient Minerals: Ore
    • Ore Classification for Iron Extraction: Oxides, carbonates
    • Tension Testing Stage Indicating Strength Increase: Strain hardening
    • Principal Element of Ferrous Metals: Iron
    • Chemical Reagents for Metal Refinement: Carbon monoxide gas (True)
    • Metal Extraction Processes: Smelting, leaching
    • Non-Main Metal Production Operation: Galvanizing
    • Metal Oxidation Degradation Cause: Corrosion
    • Alloy of Iron and Carbon: Steel
    • Metal Impact Resistance Property: Toughness
    • High Temperature Stress Rupture: Stress rupture
    • Progressive Fracture Under Repeated Loading: Fatigue
    • Metal Coating Process Using Hot-Dipping: Galvanizing
    • Metal Scratch Resistance Property: Hardness
    • Metal Oxidation Prevention Methods: Concrete encasing, galvanizing, painting, asphalt coating, smelting
    • Alternative Name for Pyrometallurgy: Smelting

    Short Quiz 9: Steel

    • Steel Alloy Carbide Formation: False (most do not form carbides)
    • Medium Carbon Steel Carbon Content Range: Specific range not provided, but it is medium carbon.
    • Steel with Lowest Carbon Content: Mild steel
    • Impurity Beneficial in Small Quantities: Manganese
    • Steel Reinforcing Bar Grade Basis: Yield strength
    • Primary Steel Production Furnaces: Basic oxygen, electric arc
    • Steel Property Enhancement Process: Annealing
    • Steel Quenching Media: Oil, water, brine
    • Malleable Steel with Special Treatment: Cast iron
    • Steel Alloy Corrosion Resistance: True
    • Most Undesirable Steel Impurity: Phosphorus
    • Molten Iron Impurity Removal Process: Bessemer process

    Short Quiz 10: Wood

    • Veneer Composite: Plywood
    • Seasoned Lumber Advantages: Reduction in weight, mechanical performance
    • Plywood Typical Size: 4' x 8'
    • False Statement About Wood: Specific false statement not provided
    • Central Wood Core Function: Mechanical support
    • Board Feet for 4 Pieces (2” x 4” x 16'): 43
    • Wood Cell Adhesive: Lignin
    • Wood Shrinkage Beginning Moisture Content: Approximately 30%
    • Wood Preservatives: Chromated copper arsenate, coal-tar creosote, pentachlorophenol
    • Wood Seasoning Method: Kiln-drying

    Long Quiz 3

    • Metal Slow Flow Under Sustained Heat: Creep
    • ASTM E8 Testing Force Application: Force applied to a metal specimen
    • Fracture Energy Measurement: Measured from the stress-strain curve
    • Metal Large Deformation Without Fracture: Ductility
    • Metal Toughness Determination Test: Charpy test
    • Maximum Stress on Stress-Strain Curve: Tensile strength
    • I-Shaped Steel Section Name: I-beam
    • Molten Steel Waste and Impurities: Slag
    • Steel Property Influence Factor: Carbon content
    • Medium Carbon Steel Carbon Content: Specific value not provided, but it is medium carbon.
    • A36 Wide Flange Steel Yield Strength: 345 MPa
    • High-Carbon Steel Type: Specific steel type not provided
    • Wood Bonding Agent: Lignin
    • Lumber Production Sawing: Quarter sawing (True or False question)
    • Lumber Tree Type: Exogenous tree (True or False question)

    Additional Information

    • Wood Defects (quiz): Decay, bow, checks, and honeycombs, crook, splits, shakes.
    • Wood Principal Axes: Longitudinal axis, radial axis, tangential axis
    • Stress Grade For Lumber: 50%
    • Abundant Metal on Earth: Iron
    • Electrodes in Electric Arc Furnace: 3
    • Low Carbon Material: Mild steel

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