Materials Science: Dislocations and Strengthening

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Questions and Answers

What is a dislocation in the context of materials science?

  • A type of atom that causes material strength
  • A defect caused by heat treatment
  • A type of grain boundary
  • A linear crystalline defect in the atomic structure (correct)

When was the existence of dislocations directly observed?

  • 1950s (correct)
  • 1970s
  • 1920s
  • 1940s

What are the two primary types of dislocations?

  • Edge and surface dislocations
  • Edge and screw dislocations (correct)
  • Point and line dislocations
  • Twinning and screw dislocation

Which of the following best describes an edge dislocation?

<p>A dislocation where an extra half-plane of atoms is inserted (A)</p> Signup and view all the answers

What is the motion of a screw dislocation?

<p>The dislocation moves perpendicular to the applied stress (C)</p> Signup and view all the answers

What is the term used to describe permanent deformation of materials by dislocation motion?

<p>Slip (B)</p> Signup and view all the answers

Which of the following is true about a slip system?

<p>The slip system involves the movement of dislocations along a slip plane and direction (C)</p> Signup and view all the answers

What is a slip plane?

<p>The plane with the highest density of atoms (B)</p> Signup and view all the answers

What is slip direction?

<p>The direction in which dislocations move within the slip plane (C)</p> Signup and view all the answers

What does grain size reduction do to a material's strength?

<p>Increases strength by increasing grain boundaries (B)</p> Signup and view all the answers

According to the Hall-Petch Equation, what happens as grain size decreases?

<p>Yield strength increases (A)</p> Signup and view all the answers

Which of the following strengthening mechanisms involves adding alloying elements to a metal?

<p>Solid solution strengthening (D)</p> Signup and view all the answers

What type of impurity atom replaces a host atom in solid solution strengthening?

<p>Substitutional impurity (B)</p> Signup and view all the answers

What type of impurity atoms fill the gaps between atoms in solid solution strengthening?

<p>Interstitial impurities (C)</p> Signup and view all the answers

Which strengthening mechanism involves the metal becoming stronger after plastic deformation?

<p>Strain hardening (A)</p> Signup and view all the answers

What is the effect of strain hardening on a metal?

<p>It makes the metal more brittle (B)</p> Signup and view all the answers

What is percent cold work (PCW) a measure of?

<p>The amount of deformation in a material expressed as a percentage (B)</p> Signup and view all the answers

Which of the following is the formula for percent cold work?

<p>%CW = (Ao-Ad) x 100 Ao (C)</p> Signup and view all the answers

What is recovery in the context of metal deformation?

<p>Mild heating to allow dislocations to rearrange without affecting hardness (A)</p> Signup and view all the answers

What occurs during recrystallization?

<p>New, strain-free grains form, reducing dislocation density (C)</p> Signup and view all the answers

What happens during grain growth?

<p>The new grains grow larger, reducing the number of grain boundaries and strength (C)</p> Signup and view all the answers

What is the primary role of grain boundaries in strengthening metals?

<p>They act as obstacles to dislocation motion (A)</p> Signup and view all the answers

Which technique is most effective for strengthening polycrystalline materials?

<p>Grain size reduction (B)</p> Signup and view all the answers

What happens when metals undergo extensive plastic deformation at low temperatures?

<p>They experience strain hardening (C)</p> Signup and view all the answers

Which of the following is NOT a stage in the recovery, recrystallization, and grain growth process?

<p>Precipitation hardening (B)</p> Signup and view all the answers

What are polymers?

<p>Large molecules made up of repeating units (B)</p> Signup and view all the answers

What are the repeating units in polymers called?

<p>Monomers (C)</p> Signup and view all the answers

Which of the following is a natural polymer?

<p>Rubber (B)</p> Signup and view all the answers

Which polymer is used to make plastic bags?

<p>Polyethylene (B)</p> Signup and view all the answers

Which polymer is known for its elasticity?

<p>Rubber (C)</p> Signup and view all the answers

Which polymer is commonly used to make pipes?

<p>PVC (D)</p> Signup and view all the answers

Which polymer is lightweight, strong, and used in packaging?

<p>Polyethylene (D)</p> Signup and view all the answers

Which of the following is a synthetic polymer?

<p>Teflon (A)</p> Signup and view all the answers

What is the main monomer used to make polystyrene?

<p>Styrene (B)</p> Signup and view all the answers

What is cross-linking in polymers?

<p>Formation of covalent bonds between polymer chains (D)</p> Signup and view all the answers

What is the main feature of biodegradable polymers?

<p>Break down into harmless substances in the environment (C)</p> Signup and view all the answers

Which polymer is used for making bottles?

<p>PET (D)</p> Signup and view all the answers

What is Bakelite used for?

<p>Electrical insulators (D)</p> Signup and view all the answers

What is the process called when monomers join without producing any byproduct?

<p>Addition polymerization (C)</p> Signup and view all the answers

What property allows polymers to stretch and return to their original shape?

<p>Elasticity (B)</p> Signup and view all the answers

Which polymer is used for making bulletproof vests?

<p>Kevlar (B)</p> Signup and view all the answers

What property of polymers makes them suitable for use as insulators in electrical applications?

<p>Poor thermal and electrical conductivity (A)</p> Signup and view all the answers

What is a key factor affecting the strength of a polymer?

<p>The arrangement of molecular chains (degree of crystallinity) (A)</p> Signup and view all the answers

Which property of polymers is enhanced by cross-linking?

<p>Thermal and chemical resistance (A)</p> Signup and view all the answers

Why are polymers like polystyrene used for insulation?

<p>Low thermal conductivity (B)</p> Signup and view all the answers

What does the molecular mass of a polymer represent?

<p>The average mass of polymer molecules in a sample (A)</p> Signup and view all the answers

Which term is used to describe the average molecular mass of polymers weighted by the number of molecules?

<p>Number-average molecular mass (B)</p> Signup and view all the answers

The Polydispersity index (PDI) is calculated using which formula?

<p>PDI=Mw/Mn (B)</p> Signup and view all the answers

What is the value of the Polydispersity index (PDI) of natural polymers?

<p>1 (C)</p> Signup and view all the answers

Which of the following accurately describes weight-average molecular mass (MW)?

<p>The molecular mass averaged by the weight of molecules (B)</p> Signup and view all the answers

Why is it important to study failure?

<p>To understand the mechanics of various failure modes - fracture, fatigue, and creep. (B)</p> Signup and view all the answers

What is one of the three usual causes of failure?

<p>Improper material selection and processing (D)</p> Signup and view all the answers

Which type of fracture is usually preferred?

<p>Ductile fracture (C)</p> Signup and view all the answers

Why is ductile fracture preferred over brittle fracture?

<p>It provides a warning before failure due to plastic deformation (A)</p> Signup and view all the answers

Which type of environment-assisted fatigue failure involves fluctuating thermal stresses?

<p>Thermal fatigue (D)</p> Signup and view all the answers

What are the three usual causes of failure?

<p>Improper material selection and processing, inadequate component design, component misuse (D)</p> Signup and view all the answers

Which type of fracture occurs with very little accompanying plastic deformation?

<p>Brittle fracture (B)</p> Signup and view all the answers

What is the main characteristic of brittle fracture?

<p>It spreads rapidly and is perpendicular to the tensile load (D)</p> Signup and view all the answers

What type of failure is the single largest cause of failure in metals?

<p>Fatigue (D)</p> Signup and view all the answers

Which testing techniques are used to measure impact energy?

<p>Charpy and Izod tests (C)</p> Signup and view all the answers

What is fatigue?

<p>Failure that occurs after repeated stress or strain cycling (D)</p> Signup and view all the answers

What is the definition of creep?

<p>Time dependent and permanent deformation of materials when subjected to a constant load or stress (B)</p> Signup and view all the answers

Which phase of creep involves a constant creep rate?

<p>Secondary creep (C)</p> Signup and view all the answers

What type of creep occurs at elevated temperatures due to fluctuating stresses?

<p>Thermal creep (A)</p> Signup and view all the answers

Which type of crack is more stable, requiring an increase in applied stress to propagate?

<p>Ductile crack (D)</p> Signup and view all the answers

Flashcards

Failure in Materials

The study of how materials fail, including the mechanics and causes of failure.

Types of Failure

Fractures, Creep, Fatigue

Fracture

The separation of a material due to stress.

Brittle Fracture

A type of fracture that occurs with little plastic deformation and spreads rapidly.

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Ductile Fracture

A fracture that occurs after some plastic deformation and spreads relatively slowly.

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Fatigue

A failure mechanism caused by repeated stress or strain cycles.

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Creep

A time-dependent and permanent deformation of a material under a constant stress.

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Recovery

The process of restoring strength through cold work.

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Recrystallization

A high-temperature process that creates new, strain-free grains.

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Grain Growth

A process of grain growth, decreasing the number of grain boundaries and strength.

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Brittle Fracture

Type of fracture that occurs with very little accompanying plastic deformation.

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Ductile Fracture

Type of fracture that occurs with extensive plastic deformation.

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Fatigue

Single largest cause of failure in metals.

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Charpy & Izod Tests

Test used to measure impact energy.

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Creep

Time-dependent and permanent deformation of materials when subjected to a constant load or stress.

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Secondary Creep

The stage of creep with a constant creep rate.

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Thermal Creep

Creep that occurs at elevated temperatures due to fluctuating stresses.

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Understanding Crack Formation & Propagation

The focus of fracture mechanics.

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Primary Creep

The first stage of creep, with a continuously decreasing creep rate.

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Ductile Fracture

Type of fracture characterized by a cup-and-cone profile.

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Corrosion Fatigue

Environment-assisted fatigue failure caused by chemical attack during cyclic stress.

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Tertiary Creep

Accelerated creep rate leading to failure.

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Solid Solution Strengthening

The process of adding alloying elements to a metal to increase its strength.

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Strain Hardening

The strengthening mechanism that occurs when a metal becomes stronger after plastic deformation.

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Grain Size Reduction

A strengthening mechanism that involves reducing the grain size of a metal, making it stronger.

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Recovery

A strengthening mechanism that involves heating a metal to allow dislocations to rearrange, without affecting hardness.

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Recrystallization

A high-temperature process where new, strain-free grains form, reducing dislocation density and increasing strength.

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Grain Growth

A process where new grains grow larger, reducing the number of grain boundaries and strength.

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Percent Cold Work (PCW)

A measure of the amount of deformation in a material expressed as a percentage.

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Obstacle to Dislocation Motion

The primary role of grain boundaries in strengthening metals.

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Study Notes

Materials Science - Dislocations and Strengthening Mechanisms

  • Dislocation Definition: A linear crystalline defect in the atomic structure.
  • Dislocation Observation: Dislocations were directly observed in the 1950s.
  • Primary Dislocation Types: Edge and screw.
  • Edge Dislocation Description: An extra half-plane of atoms is inserted.
  • Screw Dislocation Motion: The dislocation moves perpendicular to the applied stress.
  • Permanent Deformation Term: Slip.
  • Slip System: Involves the movement of dislocations along a slip plane and direction.
  • Slip System Criterion: Only occurs in materials with cubic crystal structures.

Materials Science - Slip System and Planar Attributes

  • Slip Plane: The plane with the highest density of atoms.
  • Slip Direction: The direction in which dislocations move within the slip plane.

Materials Science - Grain Size and Strength

  • Grain Size Reduction Effect: Increases strength by increasing grain boundaries.

Materials Science - Strengthening Mechanisms

  • Solid Solution Strengthening: Adding alloying elements.
  • Grain Size Reduction Strengthening: Decreases strength by reducing dislocation movement but increases strength by increasing grain boundaries.
  • Strain Hardening: Strengthening a metal after plastic deformation.

Materials Science - Recovery, Recrystallization, and Grain Growth

  • Recovery Process: Mild heating to rearrange dislocations without affecting hardness.
  • Recrystallization: New, strain-free grains form, reducing dislocation density.
  • Grain Growth: Grains grow larger and the number of grain boundaries decreases and strength reduces.

Materials Science - Failure

  • Causes of Failure: Improper material selection, processing, and design.
  • Types of Failure: Fracture, fatigue, and creep.
  • Ductile Fracture: Provides a warning before failure, less energy intensive.
  • Brittle Fracture: Occurs with no prior deformation.
  • Fatigue: Failure that results from repeated stress or strain cycling.
  • Creep: Time-dependent and permanent deformation of materials subjected to constant stress or load.

Materials Science - Polymer Basics

  • Polymers Definition: Large molecules composed of repeating units.
  • Repeating Units: Monomers
  • Natural Polymer Example: Rubber.
  • Synthetic Polymer Example: Teflon

Materials Science - Polymer Properties and Applications

  • Elasticity Polymer Example: Rubber
  • Plastic Bag Polymer: Polyethylene
  • Bulletproof Vest Polymer: Kevlar
  • Insulating Polymer: Certain types of polymers.
  • Polystyrene Use: Insulation
  • Strength Factors: Arrangement of molecular chains (degree of crystallinity).
  • Cross-linking Effect: Enhances thermal and chemical resistance.

Materials Science - Additional Concepts

  • Molecular Mass of Polymer: Average mass of polymer molecules in a sample.
  • Polydispersity Index (PDI): Ratio of weight-average molecular mass / number-average molecular mass.
  • Natural Polymer PDI: 1 (approximately)

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