Equipment pt 5Material Handling Equipment and Safety

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Questions and Answers

To whom should process technicians report all abnormal events?

  • OSHA
  • Plant ownership
  • EPA
  • Supervisor (correct)

Which statement accurately describes gravimetric feeders?

  • They do not have the ability to change feed rates.
  • They convey material at a controlled rate by running at a set motor speed.
  • They convey material at a controlled rate by measuring the weight lost over time. (correct)
  • They move material using pressured gas flow from one point to another in a continuous stream.

Which type of solids handling equipment utilizes a continuous line of buckets attached with pins to two endless chains running over tracks and driven by sprockets?

  • Pneumatic conveyors
  • Flow inducer
  • Live bottom
  • Bucket elevator (correct)

What is the general purpose of solids handling equipment?

<p>To move material from one place to another in a continuous stream. (A)</p> Signup and view all the answers

What operational problem can lead to an explosion?

<p>Excessive dust accumulation (C)</p> Signup and view all the answers

Which type of conveyor relies on belts supported by pulleys that run in a continuous loop?

<p>Belt (B)</p> Signup and view all the answers

What is the primary purpose of an interlock system in a process plant?

<p>All of the above (D)</p> Signup and view all the answers

Which type of solids handling equipment is specifically designed to deliver material directly to a process device?

<p>Feeder (C)</p> Signup and view all the answers

Consider a scenario where a bin containing a fine, cohesive powder consistently experiences bridging and rat-holing, impeding consistent discharge. Which type of solids handling equipment would be MOST effective to install to address this issue?

<p>Live bottom (C)</p> Signup and view all the answers

A technician observes that one of the facility's gravimetric feeders is consistently underfeeding, resulting in off-spec product. After verifying calibration, what is the MOST likely cause of this issue?

<p>The supply hopper upstream of the feeder is experiencing bridging or rat-holing, causing intermittent flow. (D)</p> Signup and view all the answers

Flashcards

Who to report to?

Report all abnormal events to your supervisor.

Gravimetric Feeder Function

Gravimetric feeders convey material at a controlled rate by measuring weight lost over time.

Bucket elevator

A bucket elevator uses continuous buckets attached to chains to move materials vertically.

Function of Conveyors

Conveyors move material from one place to another in a continuous stream.

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Explosion Cause in Equipment

Excessive dust accumulation can lead to an explosion.

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Belt Conveyor

Belt conveyors use belts supported by pulleys in a continuous loop.

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Purpose of an Interlock

Interlocks prevent damage to equipment and possible injury.

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Function of Feeders

Feeders supply materials to the process devices.

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Live bottom function

Live bottom is a vibratory device that facilitates smooth material discharge.

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RCRA purpose

Resource Conservation and Recovery Act - RCRA

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Processing Disposal concerns

Wastewater concerns during processing facilities.

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Function of a Dike

A dike is a containment device built around equipment

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Device converts coal

Coal gasification

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API Separator Function

An API separator uses gravity differences between oil and wastewater.

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Harmful Health Effect

Cancer

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Materials covered by CAA

All of the above materials are covered by CAA standards.

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Potential Facilities Problem

Torrential rain can damage a wastewater facility.

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Function of Catalytic Treatment

Catalytic treatment removes NOx, H2S, and SO2 from air emissions.

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Who mandates?

OSHA mandates environmental control training.

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Baghouses

Baghouses capture particulate matter.

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Dynamic mixer function

A dynamic mixer rotates to combine products.

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Advantage of ejectors

Easy to maintain.

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Function of Agitators

Agitators generate turbulence and mixing.

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Auxiliary equipment helps

Ejectors

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Function of Inline Mixers

Inline mixers create complex flow for mixing.

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NOT come with equipment risk?

Eductors

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Auxiliary device

Centrifuge

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Study Notes

Chapter 18

  • Process technicians should report all abnormal events to their supervisors.
  • Gravimetric feeders convey material at a controlled rate by measuring the weight lost over time.
  • A bucket elevator has a continuous line of buckets attached to two endless chains running over tracks and driven by sprockets.
  • A conveyor is a mechanical device used to move material from one place to another in a continuous stream.
  • Excessive dust accumulation can lead to an explosion.
  • A belt conveyor uses belts supported by pulleys that run in a continuous loop.
  • The purpose of an interlock is to prevent damage to equipment, prevent possible death of plant personnel, and prevent personnel injury.
  • A feeder is solids handling equipment that carries material to a process device.
  • Live bottom is a vibratory device attached to the bottom of a bin or silo to facilitate the smooth discharge of material.

Chapter 19

  • The Resource Conservation and Recovery Act establishes a program to manage both hazardous and nonhazardous solid wastes, as well as underground storage tanks.
  • Wastewater is one of the main disposal concerns in process facilities.
  • A dike is an environmental control measure that is a containment device built around a piece of equipment to contain any liquids should the equipment rupture or leak.
  • Coal gasification is a pollution control device that converts coal from a solid to a gaseous state before burning to produce electricity.
  • An API separator is a device based on specific gravity differences between the oil and the wastewater.
  • Particulates released by some process equipment have been linked to adverse health effects like cancer.
  • Lead, SO2, and CO are common materials covered under the Clean Air Act standards.
  • Torrential rain is a potential problem for a wastewater treatment facility.
  • Catalytic treatment removes NOx, H2S, and SO2 from air emissions.
  • OSHA mandates the environmental control training that a process technician must receive.
  • Baghouses are pollution control devices that use fabric or bag filter tubes, envelopes, or cartridges designed to capture, separate, or filter particulates as the effluent gas stream passes through them.

Chapter 20

  • A dynamic mixer rotates to combine products.
  • Ejectors are easy to maintain.
  • An agitator generates turbulence and promotes mixing.
  • An ejector helps maintain vacuum.
  • An inline mixer operates by creating a complex flow path that results in an intermingled contact between the streams.
  • An eductor does NOT come with a risk of possible exposure to moving equipment.
  • A centrifuge uses centrifugal force to separate solids from liquids.

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