Podcast
Questions and Answers
To whom should process technicians report all abnormal events?
To whom should process technicians report all abnormal events?
- OSHA
- Plant ownership
- EPA
- Supervisor (correct)
Which statement accurately describes gravimetric feeders?
Which statement accurately describes gravimetric feeders?
- They do not have the ability to change feed rates.
- They convey material at a controlled rate by running at a set motor speed.
- They convey material at a controlled rate by measuring the weight lost over time. (correct)
- They move material using pressured gas flow from one point to another in a continuous stream.
Which type of solids handling equipment utilizes a continuous line of buckets attached with pins to two endless chains running over tracks and driven by sprockets?
Which type of solids handling equipment utilizes a continuous line of buckets attached with pins to two endless chains running over tracks and driven by sprockets?
- Pneumatic conveyors
- Flow inducer
- Live bottom
- Bucket elevator (correct)
What is the general purpose of solids handling equipment?
What is the general purpose of solids handling equipment?
What operational problem can lead to an explosion?
What operational problem can lead to an explosion?
Which type of conveyor relies on belts supported by pulleys that run in a continuous loop?
Which type of conveyor relies on belts supported by pulleys that run in a continuous loop?
What is the primary purpose of an interlock system in a process plant?
What is the primary purpose of an interlock system in a process plant?
Which type of solids handling equipment is specifically designed to deliver material directly to a process device?
Which type of solids handling equipment is specifically designed to deliver material directly to a process device?
Consider a scenario where a bin containing a fine, cohesive powder consistently experiences bridging and rat-holing, impeding consistent discharge. Which type of solids handling equipment would be MOST effective to install to address this issue?
Consider a scenario where a bin containing a fine, cohesive powder consistently experiences bridging and rat-holing, impeding consistent discharge. Which type of solids handling equipment would be MOST effective to install to address this issue?
A technician observes that one of the facility's gravimetric feeders is consistently underfeeding, resulting in off-spec product. After verifying calibration, what is the MOST likely cause of this issue?
A technician observes that one of the facility's gravimetric feeders is consistently underfeeding, resulting in off-spec product. After verifying calibration, what is the MOST likely cause of this issue?
Flashcards
Who to report to?
Who to report to?
Report all abnormal events to your supervisor.
Gravimetric Feeder Function
Gravimetric Feeder Function
Gravimetric feeders convey material at a controlled rate by measuring weight lost over time.
Bucket elevator
Bucket elevator
A bucket elevator uses continuous buckets attached to chains to move materials vertically.
Function of Conveyors
Function of Conveyors
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Explosion Cause in Equipment
Explosion Cause in Equipment
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Belt Conveyor
Belt Conveyor
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Purpose of an Interlock
Purpose of an Interlock
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Function of Feeders
Function of Feeders
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Live bottom function
Live bottom function
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RCRA purpose
RCRA purpose
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Processing Disposal concerns
Processing Disposal concerns
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Function of a Dike
Function of a Dike
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Device converts coal
Device converts coal
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API Separator Function
API Separator Function
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Harmful Health Effect
Harmful Health Effect
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Materials covered by CAA
Materials covered by CAA
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Potential Facilities Problem
Potential Facilities Problem
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Function of Catalytic Treatment
Function of Catalytic Treatment
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Who mandates?
Who mandates?
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Baghouses
Baghouses
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Dynamic mixer function
Dynamic mixer function
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Advantage of ejectors
Advantage of ejectors
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Function of Agitators
Function of Agitators
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Auxiliary equipment helps
Auxiliary equipment helps
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Function of Inline Mixers
Function of Inline Mixers
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NOT come with equipment risk?
NOT come with equipment risk?
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Auxiliary device
Auxiliary device
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Study Notes
Chapter 18
- Process technicians should report all abnormal events to their supervisors.
- Gravimetric feeders convey material at a controlled rate by measuring the weight lost over time.
- A bucket elevator has a continuous line of buckets attached to two endless chains running over tracks and driven by sprockets.
- A conveyor is a mechanical device used to move material from one place to another in a continuous stream.
- Excessive dust accumulation can lead to an explosion.
- A belt conveyor uses belts supported by pulleys that run in a continuous loop.
- The purpose of an interlock is to prevent damage to equipment, prevent possible death of plant personnel, and prevent personnel injury.
- A feeder is solids handling equipment that carries material to a process device.
- Live bottom is a vibratory device attached to the bottom of a bin or silo to facilitate the smooth discharge of material.
Chapter 19
- The Resource Conservation and Recovery Act establishes a program to manage both hazardous and nonhazardous solid wastes, as well as underground storage tanks.
- Wastewater is one of the main disposal concerns in process facilities.
- A dike is an environmental control measure that is a containment device built around a piece of equipment to contain any liquids should the equipment rupture or leak.
- Coal gasification is a pollution control device that converts coal from a solid to a gaseous state before burning to produce electricity.
- An API separator is a device based on specific gravity differences between the oil and the wastewater.
- Particulates released by some process equipment have been linked to adverse health effects like cancer.
- Lead, SO2, and CO are common materials covered under the Clean Air Act standards.
- Torrential rain is a potential problem for a wastewater treatment facility.
- Catalytic treatment removes NOx, H2S, and SO2 from air emissions.
- OSHA mandates the environmental control training that a process technician must receive.
- Baghouses are pollution control devices that use fabric or bag filter tubes, envelopes, or cartridges designed to capture, separate, or filter particulates as the effluent gas stream passes through them.
Chapter 20
- A dynamic mixer rotates to combine products.
- Ejectors are easy to maintain.
- An agitator generates turbulence and promotes mixing.
- An ejector helps maintain vacuum.
- An inline mixer operates by creating a complex flow path that results in an intermingled contact between the streams.
- An eductor does NOT come with a risk of possible exposure to moving equipment.
- A centrifuge uses centrifugal force to separate solids from liquids.
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