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Questions and Answers
What are the effects of too large a tappet clearance on a four-stroke diesel engine exhaust valve?
What are the effects of too large a tappet clearance on a four-stroke diesel engine exhaust valve?
Too large a tappet clearance can cause the exhaust valve to not fully close, leading to poor combustion, increased emissions, and potential damage to the valve and valve seat.
What are the effects of too small a tappet clearance on a four-stroke diesel engine exhaust valve?
What are the effects of too small a tappet clearance on a four-stroke diesel engine exhaust valve?
Too small a tappet clearance can cause the exhaust valve to not fully open, leading to increased exhaust backpressure, reduced engine power, and potential valve train damage.
Why may double (nested) valve springs be fitted on a four-stroke diesel engine?
Why may double (nested) valve springs be fitted on a four-stroke diesel engine?
Double (nested) valve springs may be fitted to provide additional force to quickly close the valves, reducing the risk of valve float at high engine speeds.
What is the purpose of zinc anodes in air coolers?
What is the purpose of zinc anodes in air coolers?
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What is the purpose of vent cocks in air coolers?
What is the purpose of vent cocks in air coolers?
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What is the purpose of tube fins in air coolers?
What is the purpose of tube fins in air coolers?
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Describe the procedure for manually testing the set points on a diesel generator's HT cooling water high temperature alarm and shut down.
Describe the procedure for manually testing the set points on a diesel generator's HT cooling water high temperature alarm and shut down.
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How can too large a tappet clearance on a four-stroke diesel engine exhaust valve affect engine performance?
How can too large a tappet clearance on a four-stroke diesel engine exhaust valve affect engine performance?
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How is the delivered quantity of fuel oil controlled in Bosch or jerk type fuel injection pumps?
How is the delivered quantity of fuel oil controlled in Bosch or jerk type fuel injection pumps?
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What is the purpose of the delivery valve in Bosch or jerk type fuel injection pumps?
What is the purpose of the delivery valve in Bosch or jerk type fuel injection pumps?
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Describe two methods of cylinder liner lubrication in medium speed diesel engines.
Describe two methods of cylinder liner lubrication in medium speed diesel engines.
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Describe the possible effects of (i) insufficient lubrication and (ii) excessive lubrication in medium speed diesel engines.
Describe the possible effects of (i) insufficient lubrication and (ii) excessive lubrication in medium speed diesel engines.
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Describe the construction of a plate type heat exchanger, with the aid of a sketch.
Describe the construction of a plate type heat exchanger, with the aid of a sketch.
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State three advantages of the plate type heat exchanger compared to the tube type heat exchanger.
State three advantages of the plate type heat exchanger compared to the tube type heat exchanger.
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List four safety interlocks that may be fitted to a direct air start medium speed diesel engine to prevent inadvertent starting during maintenance.
List four safety interlocks that may be fitted to a direct air start medium speed diesel engine to prevent inadvertent starting during maintenance.
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Explain, with the aid of a diagram, the opening period of an air start valve on a four-stroke diesel engine in relation to the crank angle, inlet and exhaust valves.
Explain, with the aid of a diagram, the opening period of an air start valve on a four-stroke diesel engine in relation to the crank angle, inlet and exhaust valves.
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Describe the inspection of a cylinder liner and piston assembly when the piston has been removed from the engine. State possible faults that may be found.
Describe the inspection of a cylinder liner and piston assembly when the piston has been removed from the engine. State possible faults that may be found.
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Explain why vibration from the engine should be damped in a system with an engine connected to a gearbox via a friction clutch. How is vibration damping achieved?
Explain why vibration from the engine should be damped in a system with an engine connected to a gearbox via a friction clutch. How is vibration damping achieved?
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State the advantages and disadvantages of (a) helical teeth compared to spur teeth, and (b) double helix compared to single helix in reduction gears.
State the advantages and disadvantages of (a) helical teeth compared to spur teeth, and (b) double helix compared to single helix in reduction gears.
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Study Notes
Effects of Tappet Clearance in Diesel Engines
-
Too Large Tappet Clearance:
- Causes valve to close slowly, reducing efficiency.
- Increases wear and tear on valve components.
- May lead to noisy operation and decreased engine performance.
-
Too Small Tappet Clearance:
- Can lead to valves not seating properly, resulting in losing compression.
- Risk of valve overheating, potentially leading to premature failure.
- Higher chances of engine misfires or erratic idling.
Double (Nested) Valve Springs
- Fitted to prevent valve float at high RPMs, enhancing stable engine operation.
- Provide additional reliability by ensuring valves remain seated under varying pressure conditions.
Purpose of Components in Air Coolers
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Zinc Anodes:
- Protect against corrosion within the cooler system, extending equipment life.
-
Vent Cocks:
- Facilitate the removal of air, preventing air locks within the cooling system.
-
Tube Fins:
- Increase surface area for heat transfer, enhancing cooling efficiency.
Testing Diesel Generator's HT Cooling Water High Temperature Alarm
- Manually simulate conditions to trigger the alarm.
- Check response times and confirm proper functions of shut-down mechanisms.
- Ensure necessary indicators and alarms are operational.
Fuel Control in Bosch Fuel Injection Pumps
- Delivered quantity of fuel controlled via the travel of the plunger in accordance with engine demand.
- Mechanically adjusts the timing for optimal combustion based on engine load and speed.
Delivery Valve in Fuel Injection Pumps
- Ensures one-way fuel flow into the injection nozzle, maintaining consistent pressure during injection.
Cylinder Liner Lubrication Methods
- Direct Lubrication: Oil is circulated directly to the cylinder liner.
- Splash Lubrication: Oil splashes on the liner from moving components within the engine.
Insufficient vs. Excessive Lubrication in Diesel Engines
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Insufficient Lubrication:
- Increases friction and wear, potentially leading to overheating or component failure.
-
Excessive Lubrication:
- Causes carbon build-up, inefficient combustion, and potential oil dilution.
Construction of Plate Type Heat Exchanger
- Composed of multiple thin plates stacked together with gaskets to create channels for fluids.
- Efficient heat transfer due to increased surface area.
Advantages of Plate Type Heat Exchanger
- More compact than tube type, saving space.
- Higher heat transfer efficiency due to turbulent flow.
- Easier maintenance and cleaning compared to tube type.
Safety Interlocks for Diesel Engines
- Prevents inadvertent starting during maintenance:
- Emergency stop button.
- Low oil pressure interlock.
- High temperature shut-off.
- Starter motor interlock.
Air Start Valve Opening Period
- Diagram indicates timing of valve opening concerning crank angle.
- Proper alignment ensure balanced inlet and exhaust valve operation for optimal performance.
Inspection of Cylinder Liner and Piston Assembly
- Check for wear patterns, scoring, or cracks in the liner.
- Inspect piston rings and grooves for damage or excessive wear.
Vibration Damping Importance
- Reduces stress on the gearbox and prevents premature failure.
- Prevents noise and energy loss that decrease system efficiency.
Vibration Damping Methods
- Use of vibration isolators or dampers.
- Flexible couplings to absorb shock and reduce transmission.
Gear Teeth Comparison
-
Helical Teeth vs. Spur Teeth:
- Helical teeth provide smoother engagement and reduced noise.
- Spur teeth are simpler and less costly but create abrupt engagement.
-
Double Helix vs. Single Helix:
- Double helix offers better load distribution and reduced backlash.
- Single helix is simpler, but can have less smooth performance under load.
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Description
Prepare for the Small Vessel Second Engineer examination on Marine Diesel Engineering administered by the Scottish Qualifications Authority. This quiz covers important topics related to marine diesel engines. Candidates should note the guidelines provided in the examination paper inserts.