Podcast
Questions and Answers
In which instances is the 'Boss Pin Height' specifically measured during a production sampling inspection?
In which instances is the 'Boss Pin Height' specifically measured during a production sampling inspection?
- Only when 'Product Dimensions' are also specified.
- Only when 'Overall Measurement' is also specified. (correct)
- Always when 'Visual inspection' is also specified.
- Always when 'Measurement of control points' is specified.
Which of these inspection types is most frequently accompanied by the measurement of 'Boss Pin Height'?
Which of these inspection types is most frequently accompanied by the measurement of 'Boss Pin Height'?
- Production sampling inspection (correct)
- Validation of process window suitability
- Visual Inspection
- Overall Inspection
Under which inspection type is 'Product Dimensions' never specifically measured?
Under which inspection type is 'Product Dimensions' never specifically measured?
- CNC Production sampling inspection
- Overall Measurement (correct)
- Visual Inspection
- Validation of process window suitability
Which inspection types exclusively involve 'Visual Inspection' without any additional measurements or checks?
Which inspection types exclusively involve 'Visual Inspection' without any additional measurements or checks?
Which inspection type is always accompanied by 'Measurement of control points'?
Which inspection type is always accompanied by 'Measurement of control points'?
Which inspection type only involves measurements, without visual inspection, and never includes 'Boss Pin Height' as a measurement?
Which inspection type only involves measurements, without visual inspection, and never includes 'Boss Pin Height' as a measurement?
Which of the following inspection types never includes 'Measurement of control points and boss pin height' as a component?
Which of the following inspection types never includes 'Measurement of control points and boss pin height' as a component?
Which inspection type can include 'Visual Inspection' in combination with 'Measurement of control points and boss pin height'?
Which inspection type can include 'Visual Inspection' in combination with 'Measurement of control points and boss pin height'?
What is the action that is explicitly prohibited according to the incident and intentional change list?
What is the action that is explicitly prohibited according to the incident and intentional change list?
Which of the following actions would require confirmation and contact based on the incidental change/intentional change list?
Which of the following actions would require confirmation and contact based on the incidental change/intentional change list?
Who is the contact person for a setup change according to the list?
Who is the contact person for a setup change according to the list?
What potential issue could arise from a 'mold breakdown' event?
What potential issue could arise from a 'mold breakdown' event?
Which change type is represented as 'Mold correction' in the list?
Which change type is represented as 'Mold correction' in the list?
What risk is associated with personnel transfers involving training?
What risk is associated with personnel transfers involving training?
What is a likely consequence of conducting a review of the process window range?
What is a likely consequence of conducting a review of the process window range?
Which type of change is described by the term 'Improved cylinder'?
Which type of change is described by the term 'Improved cylinder'?
Flashcards
Intentional change
Intentional change
Any changes made to the production process intentionally, such as a change in the resin lot, foil lot, mold polishing, or mold correction.
Incidental change
Incidental change
Changes that occur unintentionally during the production process, caused by factors like equipment malfunction, material variations, or fluctuations in the environment.
Mold - No touch
Mold - No touch
A change in the production process where the mold isn't physically altered, such as adjustments within the process window or changes in setup conditions.
Mold - Normal service
Mold - Normal service
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Mold - Repairing
Mold - Repairing
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Molding
Molding
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Foil
Foil
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Man
Man
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Boss Pin Height
Boss Pin Height
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Production Sampling Inspection
Production Sampling Inspection
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Visual Inspection
Visual Inspection
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Control Points
Control Points
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Overall Inspection
Overall Inspection
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Overall Measurement
Overall Measurement
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Validation of Process Window Suitability
Validation of Process Window Suitability
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Measurement of Control Points
Measurement of Control Points
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Study Notes
Impacted Areas & Changes
- Incidental and intentional changes require confirmation and contact based on a list.
- Various checks and measurements are needed for different components (e.g., quantity checks, overall measurement, replacement part measurement, visual inspections, samples for comparison).
- Specific visual inspection points include white marks, dryness, uneven coloration, black/white lines, fading, bleeding, color tone, anti-glare issues, moire, cloudy areas, polarized visibility, ink flow, air bubbles, weld lines, foil cracks, sink wrinkles, and sink marks.
- Process changes include resin lot changes, material changes, foil lot changes, mold-related issues (no touch, maintenance, spare parts replacement, repairs not allowed, mold polishing, mold correction, cavity insert replacement, mold grain insert replacement, mold breakdown), setup changes, and improved cylinders.
Process Window Adjustments
- Adjustments within the process window range are coded.
- Adjustments outside the process window range are coded differently.
- Review of the process window range is mentioned.
Personnel Changes
- Personnel transfers without training are flagged.
- Personnel transfers with training are flagged.
Measuring Equipment
- Measuring equipment repair and updates are noted.
Production Sampling Inspection
- Production sampling inspections include overall measurements, measurements of control points, and boss pin height measurement for replacements.
Overall Inspection & Measurements
- Overall inspection and measurements are listed.
Additional Notes
- Spare parts should be used instead of repairs whenever possible.
- Construction or repairs need permission and contact with the factory manager.
- Contact information for Kameoka Factory management is included.
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