22 Questions
Which type of manufacturing layout focuses on arranging equipment and workstations based on the functions they perform?
Functional layout
Which type of manufacturing layout arranges equipment and workstations based on the sequence of operations for a product?
Flow layout
Which type of manufacturing layout arranges equipment and workstations in a way that allows for the efficient flow of materials and minimizes movement and transportation?
Cellular layout
Which type of layout is characterized by linking together general purpose equipment to produce a single product?
Process layout
Which type of layout is characterized by a fixed layout and flow, with equipment too costly to move?
Functional layout
What is the expected life of a layout?
It is usually long-term
What factors should be considered when developing a layout?
All of the above
Which type of product requires a large number of input materials to make a small variety of final products?
Implosive product
What factors determine the best fit for a company's operations?
Market conditions, nature of product, and manufacturing system
What type of factory layout focuses on grouping machines based on their functions?
Functional layout
What type of factory layout is suitable for low variety and high volume continuous manufacturing?
Flow layout
Which type of manufacturing layout arranges equipment and workstations based on the sequence of operations for a product?
Process layout
What type of factory layout focuses on grouping machines based on their functions?
Functional layout
Which type of product requires a large number of input materials to make a small variety of final products?
Make To Stock (MTS)
Which type of manufacturing layout is characterized by a fixed layout and flow, with equipment too costly to move?
Process layout
What is the primary characteristic of a functional layout?
Flow is flexible
What factors should be considered when developing a layout?
All of the above
What is the main advantage of a product layout?
Efficient flow of materials
Which type of product requires a small number of raw materials to result in a large variety of final products?
Explosive product
What is the primary difference between an electric drill and a drill press in terms of production?
The nature of the product
Which type of manufacturing layout arranges equipment in a fixed sequence and supports low variety and high volume continuous manufacturing?
Flow layout
When variety and volume are medium, which type of manufacturing layout groups products into families and operates autonomously?
Cellular layout
Study Notes
Manufacturing Layout Types
- Functional Layout: focuses on arranging equipment and workstations based on the functions they perform
- Product Layout: arranges equipment and workstations based on the sequence of operations for a product
- Process Layout: arranges equipment and workstations in a way that allows for the efficient flow of materials and minimizes movement and transportation
- Fixed Position Layout: characterized by linking together general-purpose equipment to produce a single product
- Fixed Layout: characterized by a fixed layout and flow, with equipment too costly to move
Factors to Consider and Characteristics
- Layout development should consider factors such as material flow, equipment, personnel, and production volume
- Expected life of a layout is typically 5-10 years
- Functional Layout is suitable for high variety and low volume production
- Product Layout is suitable for low variety and high volume continuous manufacturing
- Primary characteristic of a Functional Layout is grouping machines based on their functions
- Primary advantage of a Product Layout is efficiency gained through continuous production
- Fixed Position Layout is used for large and complex products, such as ships and buildings
Product Characteristics
- Standard Products: require a small number of raw materials to result in a small variety of final products
- Custom Products: require a large number of input materials to make a small variety of final products
- Mass Customization: requires a small number of raw materials to result in a large variety of final products
Production Differences
- The primary difference between an electric drill and a drill press is the level of customization and production volume
Test your knowledge on types of manufacturing businesses, manufacturing layouts, and factors affecting layout decisions in this quiz.
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