Manufacturing and Assembly Technologies: Progressive Dies

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Questions and Answers

What happens when the bending radius is smaller than the minimum bending radius?

  • The sheet undergoes a change in thickness
  • The sheet undergoes elastic deformation
  • The sheet fractures (correct)
  • The sheet only bends under plastic deformation

What is the typical Reduction of area (R) for Low carbon steels?

  • 13-28 %
  • 60-70 %
  • 40-50 %
  • 22-34 % (correct)

What is the condition for safe bending operations?

  • Rmin ≈ 0
  • Rmin < 0
  • Rmin > 0 (correct)
  • Rmin = 1

What happens when the bending radius is larger than the maximum bending radius?

<p>The sheet undergoes elastic deformation (B)</p> Signup and view all the answers

What is the assumption made about the neutral axis in the bending process?

<p>The neutral axis remains at the center (C)</p> Signup and view all the answers

What is the formula to calculate the deformation at the extrados?

<p>Y = εt / 2R (D)</p> Signup and view all the answers

What is a characteristic of progressive dies?

<p>They can couple blanking and bending operations. (C)</p> Signup and view all the answers

What is the primary advantage of high-speed steels over carbon and chromium steels?

<p>They have better abrasion resistance. (B)</p> Signup and view all the answers

Which material is known for its high wear resistance and is often used for punching and blanking?

<p>Tungsten carbide (D)</p> Signup and view all the answers

What is the typical application of carbon steels in stamping?

<p>Stamping of aluminum alloys and mild steels. (B)</p> Signup and view all the answers

What is the significant benefit of using metal carbides in punching and blanking?

<p>They have longer lifetimes than high-speed steels. (D)</p> Signup and view all the answers

What is the typical range of pieces that can be produced before resharpening is required for high-speed steels?

<p>2,000 to 300,000 pieces. (A)</p> Signup and view all the answers

What is the formula for estimating the maximum cutting force in horizontal shear edge?

<p>Fmax = Ï„ t w (D)</p> Signup and view all the answers

What is the purpose of clearance in punching and blanking operations?

<p>To design the proper punch and die sizes (C)</p> Signup and view all the answers

What is the difference between punching and blanking operations?

<p>The purpose of the operation (C)</p> Signup and view all the answers

What is the relationship between the die opening and the punch size in punching and blanking operations?

<p>The die opening is always larger than the punch size (C)</p> Signup and view all the answers

What is the approximated value of shear strength in terms of tensile strength?

<p>τ ≈ 4/5 UTS (D)</p> Signup and view all the answers

What is the area under the force-penetration curve in a punching operation?

<p>The cutting work (C)</p> Signup and view all the answers

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