Podcast
Questions and Answers
What direction is the force in relation to the magnetizing current according to the right hand rule?
What direction is the force in relation to the magnetizing current according to the right hand rule?
- At 45 degrees
- At right angles (correct)
- Opposite
- Parallel
Which magnetization method involves passing current directly through the part?
Which magnetization method involves passing current directly through the part?
- Indirect magnetization
- Thermal magnetization
- Direct magnetization (correct)
- Electromagnetic induction
When magnetizing an object, what are the electrons in materials compared to?
When magnetizing an object, what are the electrons in materials compared to?
- Neutrally charged atoms
- Tiny electrical circuits
- Massless particles
- Little magnets (correct)
In magnetic field theory, what must defects be in relation to the lines of force?
In magnetic field theory, what must defects be in relation to the lines of force?
What is the smallest permanent magnet in magnetic field theory known as?
What is the smallest permanent magnet in magnetic field theory known as?
Which phenomenon describes the lag between magnetization and the external magnetic field?
Which phenomenon describes the lag between magnetization and the external magnetic field?
What defines the ease with which a material can be magnetized?
What defines the ease with which a material can be magnetized?
What is the term for the field remaining in a ferromagnetic material after the magnetizing force is reduced to zero?
What is the term for the field remaining in a ferromagnetic material after the magnetizing force is reduced to zero?
Which property differentiates high residual field materials from low residual field materials?
Which property differentiates high residual field materials from low residual field materials?
Which of the following has a strong external magnetic field at its ends?
Which of the following has a strong external magnetic field at its ends?
Which method is used to specify the direction of magnetic fields?
Which method is used to specify the direction of magnetic fields?
What technique should be used to verify adequate field distribution in a given location?
What technique should be used to verify adequate field distribution in a given location?
Which materials exhibit the strongest magnetic properties?
Which materials exhibit the strongest magnetic properties?
What is the correct relationship between permeability and other magnetic properties?
What is the correct relationship between permeability and other magnetic properties?
What effect does alternating current (AC) have during surface examinations?
What effect does alternating current (AC) have during surface examinations?
What is the purpose of demagnetization in the MT process?
What is the purpose of demagnetization in the MT process?
What type of current is carried by a solid conductor of a magnetic material in image 38?
What type of current is carried by a solid conductor of a magnetic material in image 38?
What happens to lines of force in a magnet?
What happens to lines of force in a magnet?
Which current type is known as Full Wave Direct Current (FWDC)?
Which current type is known as Full Wave Direct Current (FWDC)?
Which process involves aligning the domains in a magnetic material?
Which process involves aligning the domains in a magnetic material?
How is the magnetic field distributed in a hollow conductor of a magnetic material carrying alternating current?
How is the magnetic field distributed in a hollow conductor of a magnetic material carrying alternating current?
Which characteristic is unique to a nonmagnetic hollow conductor carrying direct current as described in the content?
Which characteristic is unique to a nonmagnetic hollow conductor carrying direct current as described in the content?
Which kind of field distribution involves aligning magnetic forces across the width of a piece?
Which kind of field distribution involves aligning magnetic forces across the width of a piece?
Which of the following is a characteristic of skin effect in alternating current (AC)?
Which of the following is a characteristic of skin effect in alternating current (AC)?
What does the CBC DC conductor carry inside a hollow nonmagnetic central conductor?
What does the CBC DC conductor carry inside a hollow nonmagnetic central conductor?
What happens to particles in an alternating current (AC) magnetic field?
What happens to particles in an alternating current (AC) magnetic field?
Which term describes the conductor that has a magnetic material with alternating current?
Which term describes the conductor that has a magnetic material with alternating current?
What is the primary use of magnetizing current in magnetic testing?
What is the primary use of magnetizing current in magnetic testing?
What type of conductor has a direct current with a solid nonmagnetic material as detailed in the content?
What type of conductor has a direct current with a solid nonmagnetic material as detailed in the content?
In which scenario is the term 'magnetic hollow AC' applicable based on the content?
In which scenario is the term 'magnetic hollow AC' applicable based on the content?
How is magnetic distribution categorized in a magnetic solid under direct current?
How is magnetic distribution categorized in a magnetic solid under direct current?
What method is used to eliminate existing magnetization in a part?
What method is used to eliminate existing magnetization in a part?
What is required for a DC step-down demagnetization process?
What is required for a DC step-down demagnetization process?
What factor should be considered when orienting a part for demagnetization?
What factor should be considered when orienting a part for demagnetization?
How long does the DC step-down reversing demagnetization process typically take?
How long does the DC step-down reversing demagnetization process typically take?
What is one benefit of using DC step-down demag?
What is one benefit of using DC step-down demag?
What is a notable disadvantage of the DC step-down demag method?
What is a notable disadvantage of the DC step-down demag method?
Which technique is suggested for yoke demagnetization?
Which technique is suggested for yoke demagnetization?
What is the main purpose of passing a part through an energized coil?
What is the main purpose of passing a part through an energized coil?
In Half Wave Direct Current, what happens to the alternating current flow?
In Half Wave Direct Current, what happens to the alternating current flow?
What is a characteristic of the magnetic field in Half Wave DC?
What is a characteristic of the magnetic field in Half Wave DC?
What is a consequence of the pulsating effect in Half Wave DC?
What is a consequence of the pulsating effect in Half Wave DC?
What depth of subsurface is difficult to detect unless it is larger than a specific size?
What depth of subsurface is difficult to detect unless it is larger than a specific size?
How does Full Wave DC differ from Half Wave DC in terms of AC flow?
How does Full Wave DC differ from Half Wave DC in terms of AC flow?
What design feature of Three Phase FWDC enhances indication formation?
What design feature of Three Phase FWDC enhances indication formation?
What is the goal of demagnetization in magnetic testing?
What is the goal of demagnetization in magnetic testing?
What method is used in demagnetization to reverse the magnetic field?
What method is used in demagnetization to reverse the magnetic field?
Flashcards
Residual Field
Residual Field
The magnetic field that remains in a ferromagnetic material after the magnetizing force is removed.
High Residual Field
High Residual Field
A high residual field in a material means that the magnetic field will remain strong even after the magnetizing force is removed.
Low Residual Field
Low Residual Field
A low residual field in a material means that the magnetic field will weaken quickly after the magnetizing force is removed.
Coercive Force
Coercive Force
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High Coercive Force
High Coercive Force
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Low Coercive Force
Low Coercive Force
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Permeability
Permeability
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Magnetic Poles
Magnetic Poles
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Solid DC Magnet
Solid DC Magnet
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Solid AC Magnet
Solid AC Magnet
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Nonmagnetic Hollow DC
Nonmagnetic Hollow DC
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Magnetic Hollow DC
Magnetic Hollow DC
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Magnetic Hollow AC
Magnetic Hollow AC
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CBC DC
CBC DC
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Right Hand Rule
Right Hand Rule
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Magnetization
Magnetization
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Direct Magnetization
Direct Magnetization
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Indirect Magnetization
Indirect Magnetization
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Domain
Domain
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Magnetizing an Object
Magnetizing an Object
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Hysteresis Loop
Hysteresis Loop
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Yoke Field Distribution
Yoke Field Distribution
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Coil Field Distribution
Coil Field Distribution
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Transverse Field
Transverse Field
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Longitudinal Field
Longitudinal Field
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Magnetizing Current Frequency
Magnetizing Current Frequency
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Skin Effect
Skin Effect
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Curie Point
Curie Point
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Reduce field strength
Reduce field strength
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DC step-down demagnetization
DC step-down demagnetization
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Yoke demagnetization
Yoke demagnetization
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Part orientation for demagnetization
Part orientation for demagnetization
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DC Demagnetization Equipment
DC Demagnetization Equipment
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DC Demagnetization
DC Demagnetization
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Yoke Demagnetization Equipment
Yoke Demagnetization Equipment
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Half Wave Direct Current (HWDC)
Half Wave Direct Current (HWDC)
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Depth of Penetration
Depth of Penetration
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Full Wave Direct Current (FWDC)
Full Wave Direct Current (FWDC)
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Three Phase FWDC
Three Phase FWDC
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Study Notes
Fundamentals of Magnetic Testing (MT)
- Section Agenda: Right Hand Rule, Magnetization Methods, Magnetic Field Theory, Magnetizing an Object, Domains, Hysteresis/Hysteresis Loops, Permeability vs. other properties
Right Hand Rule
- The direction of magnetic lines of force is always perpendicular to the magnetizing current.
- Defects need to be oriented perpendicular to the lines of force to be detected.
Magnetization Methods
- Direct Magnetization: Passing a current directly through a part being tested.
- Indirect Magnetization: Bringing the part under the influence of an external magnetic field.
Magnetic Field Theory
- Domains: Smallest permanent magnets composed of quadrillions of atoms and roughly the size of a pinhead.
- Domains align in the direction of the magnetic field when it is applied, causing a part to become magnetized.
- In unmagnetized materials, domains are randomized, neutralizing each other's effects.
- Applying a magnetic force causes domains to align, producing magnetization.
Hysteresis/Hysteresis Loops
- A hysteresis loop shows the relationship between induced magnetic flux density (B) and magnetizing force (H).
- Hysteresis: The lagging magnetic effect when the magnetizing force changes.
- Coercive Force: The reverse magnetizing force needed to reduce the residual field to zero.
- Residual Field: The field remaining in a ferromagnetic material after the magnetizing force is reduced to zero.
Permeability vs. Other Properties
- Permeability: A measure of how easily a material can be magnetized.
- Low permeability materials are difficult to magnetize.
- High permeability materials are easily magnetized.
- High/Low permeability relates to high/low reluctance and high/low retentivity respectively.
Magnetic Poles
- Magnetic Poles: Regions of strongest magnetic field at both ends of a magnet (North and South).
- Magnetic field lines travel from north pole to south pole.
Permanent Magnets
- Permanent magnets are made from hard ferromagnetic materials. These include alnico and ferrite.
- These materials are magnetized during fabrication and are difficult to demagnetize.
Material Classification
- Ferromagnetic: High permeability, strongly attracted by magnets (Iron, Nickel, Cobalt).
- Paramagnetic: Slightly attracted by magnets (Aluminum).
- Diamagnetic: Slightly repelled by magnets (Gold, Silver, Copper).
Magnetic Fields
- Circular Field: Magnetic field surrounding an electrical conductor when a current is passed through it. Not easily detected with usual instruments.
- Longitudinal Field: Magnetic field with flux lines running parallel to the part’s axis. Detected with instruments without difficulty.
Defect Orientation
- Defects need to be positioned perpendicular to the magnetic field lines, otherwise may be missed.
Permeability
-
Provides a measure of how a material responds to a magnetic field.
-
Permeability is relative, as compared to the permeability of a vacuum.
-
Table of Relative Permeability for various materials.
Section Review
- Current types: AC, HWDC, FWDC, Three-Phase FWDC
- Magnetizing Current: The current used to magnetize a part during a magnetic test.
Rectification in MT
- Method to convert AC to DC, used in half-wave and full-wave rectifiers to obtain direct current.
Demagnetization
- Process for reducing or eliminating existing magnetization in ferromagnetic material.
Curie Point
- Temperature where a material loses its magnetic properties.
Depth of Penetration
- Depth into which a magnetic field penetrates a material. Subsurface defects are harder to identify with MT if the depth of penetration is too shallow.
Yoke Field Distribution and Coil Field Distribution
- Characteristics of magnetic fields and flux distribution in various magnetic coil arrangements.
Transverse Field
- Field direction perpendicular to the part's axis.
Circular Field versus Longitudinal
- Features differentiating circular and longitudinal magnetic fields.
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