20 Questions
What factor affects the detectability of subsurface indications?
Depth below surface
What makes interpretation more difficult for powder buildup?
Less defined powder buildup
How are false and nonrelevant indications defined by ASTM E709?
Nonrelevant: Indications resulting from leakage fields; False: Indications not result of magnetic forces
What causes false indications with wet fluorescent MT?
Weld scale
What does HAZ stand for in the context of indications?
Heat Affected Zone
What characteristic affects the detectability of subsurface indications?
Orientation
In what type of steel are dry powder indications found in slot welds?
Armor steel
What will make interpretation more difficult for dry powder indications?
Less defined powder buildup
What is the recommended intensity for black lights used in magnetic testing?
Not less than 800 µW/cm2
Which current type is preferred for deeper penetration in magnetic testing?
Direct current
What are dry particles more sensitive to in magnetic testing?
Subsurface defects
What are wet particles more sensitive to in magnetic testing?
Very fine surface defects
What are the two sequences for applying magnetic particles during testing?
Residual method and continuous method
What determines the direction of the magnetic field in magnetic testing?
Shape and orientation of the defect in relation to the part's principal axes
What factors does sensitivity in magnetic testing depend on?
Particle type, magnetizing current, and sequence
What does the equipment used for magnetic testing depend on?
Size, shape, and number of parts to be tested
What does test surface preparation involve in magnetic testing?
Removing dirt, rust, loose scale, and oil or grease from the test area
How should the magnetic field be verified before testing in magnetic testing?
Using production or fabricated test parts with discontinuities or magnetic field indicators
What are magnetic field indicators used for in magnetic testing?
Indicate field strength and direction at the surface in the area of the part under test
What are crucial steps in magnetic testing?
Effective area of coverage, overlap of effective areas, yoke placement for weld examination, and application of magnetic particles
Study Notes
Magnetic Testing Training Material Summary
- Black lights with a wavelength of 3.6x10-4 mm and intensity not less than 800 µW/cm2 are recommended for magnetic testing.
- Techniques for magnetic testing include selection of current type, particles, method of application, sequence, direction of field, sensitivity level, and equipment.
- Direct current is preferred for deeper penetration, while alternating current is more sensitive to surface defects.
- Dry particles are more sensitive to subsurface defects, while wet particles are more sensitive to very fine surface defects.
- Residual method and continuous method are two sequences for applying magnetic particles during testing.
- The direction of the magnetic field is decided based on the shape and orientation of the defect in relation to the part's principal axes.
- Sensitivity in magnetic testing depends on factors such as particle type, magnetizing current, and sequence.
- The equipment used for magnetic testing depends on the size, shape, and number of parts to be tested.
- Test surface preparation involves removing dirt, rust, loose scale, and oil or grease from the test area.
- The magnetic field should be verified before testing by using production or fabricated test parts with discontinuities or magnetic field indicators.
- Magnetic field indicators, like the "pie gage," are used to indicate field strength and direction at the surface in the area of the part under test.
- The effective area of coverage, overlap of effective areas, yoke placement for weld examination, and application of magnetic particles are crucial steps in magnetic testing.
Test your knowledge of magnetic testing with this training material summary quiz. Explore topics such as recommended equipment, techniques, current types, particle selection, sensitivity levels, and more. See how well you grasp the essential concepts of magnetic testing.
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