Machining and Precision Components
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Questions and Answers

What is the primary purpose of machining in manufacturing?

  • To decrease the surface finish of the workpiece
  • To remove unwanted material from a workpiece to obtain the required shape and size (correct)
  • To increase the weight of the workpiece
  • To change the material properties of the workpiece

What is a critical aspect of machining precision components?

  • High material removal rate
  • Close tolerance values (correct)
  • Rough surface finish
  • Low dimensional accuracy

What is a key characteristic of a cutting tool?

  • Softer than the workpiece
  • Variable hardness
  • Same hardness as the workpiece
  • Harder than the workpiece (correct)

Which machine tool is commonly used for turning and shaping cylindrical workpieces?

<p>Centre Lathe machine (C)</p> Signup and view all the answers

What is a desirable surface finish attribute in machining?

<p>Smooth and shiny (B)</p> Signup and view all the answers

What is the term for the process of removing unwanted material from a workpiece?

<p>Material removal (C)</p> Signup and view all the answers

What is the primary objective of manufacturing?

<p>To add work or operations to raw materials to achieve a finished or semi-finished state (C)</p> Signup and view all the answers

What is the primary focus of precision manufacturing?

<p>Achieving the desired level of precision and quality requirements (A)</p> Signup and view all the answers

What is the role of cutting tools in machining operations?

<p>To remove material from the workpiece, creating a desired shape or size (C)</p> Signup and view all the answers

What is the significance of tool angles in machining operations?

<p>They influence the cutting principle and chip formation (A)</p> Signup and view all the answers

What is the primary goal of machining operations in manufacturing?

<p>To produce parts with high accuracy and precision (B)</p> Signup and view all the answers

What is the primary factor in determining the surface finish requirements of a workpiece?

<p>The desired level of precision and quality (A)</p> Signup and view all the answers

What is the angle between the tool face and a line perpendicular to the new workpiece surface?

<p>Rake Angle (B)</p> Signup and view all the answers

Which of the following materials typically requires a rake angle of 30° for high-speed steel cutting tools?

<p>Aluminium (B)</p> Signup and view all the answers

What is the purpose of the clearance angle in machining operations?

<p>To prevent the cutting tool from coming into contact with the workpiece (A)</p> Signup and view all the answers

Which of the following is an advantage of a positive rake angle?

<p>Efficient metal removal (A)</p> Signup and view all the answers

What is the relationship between the rake angle, clearance angle, and wedge angle?

<p>Rake Angle + Clearance Angle + Wedge Angle = 90° (C)</p> Signup and view all the answers

What is the term for the depth of the individual layers removed by the tool?

<p>Undeformed Chip Thickness (C)</p> Signup and view all the answers

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