Lean Six Sigma Green Belt Certification
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Which of the following best describes external customers?

  • The stakeholders of the organization
  • The next step in the internal process
  • Those who work on the process
  • Individuals or entities that pay for products or services (correct)
  • Internal customers refer to those who receive the direct output of a process.

    True

    What does CTQ stand for?

    Critical-to-quality

    The stakeholders or leaders of the organization are referred to as ________ customers.

    <p>organization</p> Signup and view all the answers

    Match the following terms with their definitions:

    <p>External customer = Receives and pays for the product/service Internal customer = Next step in the process CTQ = Specific customer needs that can be measured VOC = Voice of Customer</p> Signup and view all the answers

    Which of the following is NOT considered a type of stakeholder?

    <p>External factors</p> Signup and view all the answers

    Stakeholder analysis only involves identifying key stakeholders.

    <p>False</p> Signup and view all the answers

    What is the primary purpose of defining a project?

    <p>To clarify purpose, objectives, and goals</p> Signup and view all the answers

    What is the primary purpose of the Define phase in the DMAIC model?

    <p>To identify problems and prepare for improvement</p> Signup and view all the answers

    A project charter is a one-time document that does not change throughout the project.

    <p>False</p> Signup and view all the answers

    What does VOC stand for in the context of project management?

    <p>Voice of the Customer</p> Signup and view all the answers

    What can occur if a project is poorly defined?

    <p>It may not deliver expected business results.</p> Signup and view all the answers

    In stakeholder analysis, it is essential to assess and analyze stakeholder ______ on the project.

    <p>interest/influence</p> Signup and view all the answers

    The Define phase is not necessary for focusing on customer requirements.

    <p>False</p> Signup and view all the answers

    The project charter serves as a contract between the project team and the ___ team.

    <p>executive</p> Signup and view all the answers

    What is one key deliverable produced during the Define phase?

    <p>Project Charter</p> Signup and view all the answers

    Match the following core processes with their descriptions:

    <p>HR = Managing employee relations and recruitment Accounting = Financial record-keeping and management Scheduling = Planning timelines and resource allocation Maintenance = Ensuring equipment functionality and repair</p> Signup and view all the answers

    The _______ Diagram is used in the Define phase to identify performance standards.

    <p>SIPOC</p> Signup and view all the answers

    Match the following elements with their significance in project definition:

    <p>Purpose = The reason for undertaking the project Objectives = Specific outcomes the project aims to achieve Goals = General intentions that give direction Boundaries = Limits within which the project must operate</p> Signup and view all the answers

    What is the primary goal of capturing VOC?

    <p>To understand customer needs for high quality service/product</p> Signup and view all the answers

    Which of the following activities is NOT part of the Define phase?

    <p>Monitoring and controlling variation</p> Signup and view all the answers

    How many phases of DMAIC should the charter be reviewed after?

    <p>Three</p> Signup and view all the answers

    Core processes are those critical for long-term strategic planning.

    <p>False</p> Signup and view all the answers

    Management support is not necessary for a well-defined project.

    <p>False</p> Signup and view all the answers

    Match the following tools with their purposes:

    <p>Project Charter = Defines project goals and boundaries Team Charter = Establishes team roles and responsibilities Voice of the Customer = Collects customer feedback High-level Process Map = Visualizes major process steps</p> Signup and view all the answers

    The steps in stakeholder analysis should be reviewed and ______ periodically.

    <p>repeated</p> Signup and view all the answers

    The output of the Define phase includes a well-defined problem statement.

    <p>True</p> Signup and view all the answers

    Name one reason why stakeholder involvement is critical in defining a project.

    <p>To ensure alignment with business needs and expectations.</p> Signup and view all the answers

    What is the main project goal for the project management group?

    <p>Reduce the percentage of late submissions to less than 1%</p> Signup and view all the answers

    What is the significance of identifying customer problems in the Define phase?

    <p>It sets expectations for the improvement project.</p> Signup and view all the answers

    Which of the following should NOT be included in a problem statement?

    <p>A proposed solution</p> Signup and view all the answers

    A project scope includes a timeline for project completion.

    <p>False</p> Signup and view all the answers

    A good problem statement should quantify the problem and state the effect.

    <p>True</p> Signup and view all the answers

    What is meant by 'Scope Creep'?

    <p>The gradual expansion of project scope beyond the original objectives.</p> Signup and view all the answers

    The project will start from the receipt of mail at the Oklahoma City dock and stop at the customer's mail __________.

    <p>receptacle</p> Signup and view all the answers

    What does SMART stand for in the context of project goals?

    <p>Specific, Measurable, Achievable, Relevant, Time-bound</p> Signup and view all the answers

    What is a Stakeholder?

    <p>An individual, group, or organization affected by the project</p> Signup and view all the answers

    A problem statement should define a __________.

    <p>defect</p> Signup and view all the answers

    Match the following examples with the corresponding characteristics:

    <p>High scrap rate on line 25 = What is wrong? Delays in RFP submissions = Where does it happen? 23% missed submission deadlines = To what extent does it happen? Loss of revenue = What is the impact?</p> Signup and view all the answers

    The project scope should clarify what is within the team's area of __________ and what is outside that area.

    <p>influence</p> Signup and view all the answers

    What is the primary focus of a project goal statement?

    <p>Determining the desired changes and outcomes</p> Signup and view all the answers

    Name one characteristic of an effective mission statement in a project.

    <p>Indicates a numerical goal.</p> Signup and view all the answers

    Project goal statements should be vague to allow for flexibility in approach.

    <p>False</p> Signup and view all the answers

    Match the following project terms with their descriptions:

    <p>Project Goal = The aim to achieve specific outcomes Project Scope = Defines boundaries of the project Stakeholder = Those affected by the project's outcome Scope Creep = Uncontrolled changes in project scope</p> Signup and view all the answers

    What problem is indicated by a high scrap rate on line 25?

    <p>Inefficient production processes or quality control issues</p> Signup and view all the answers

    Study Notes

    Lean Six Sigma Certification

    • Green Belt Certification course offered
    • Topics covered include the Define phase of the DMAIC model, applied projects, and Lean Six Sigma methodology

    DMAIC Model

    • Define phase:
      • Launch team establishment
      • Project charter creation
      • Identifying customer needs
      • Planning for change
    • Measure phase:
      • Documenting the process
      • Collecting baseline data
      • Narrowing project focus
    • Analyze phase:
      • Analyzing data
      • Identifying the root cause
    • Improve phase:
      • Generating solutions
      • Evaluating solutions
      • Implementing solutions
    • Control phase:
      • Controlling the process
      • Validating project benefits

    Define Phase: Road Map for Improvement Projects

    • Identify standards, metrics, objectives, and customer problems
    • Result: Problem statement and project plan
    • Maintain, monitor, and control variation
    • Result: Control plan
    • Plan, apply, and deploy improvement tools
    • Result: Reduced variation and improved performance
    • Map and measure the process
    • Result: Good quality data collection
    • Organize and analyze data
    • Result: Identify failure modes, variation sources, and root causes

    Define Phase: Key Concepts

    • Activities:
      • Identify customer problems and draft the problem statement
      • Identify performance standards (CTQs)
      • Identify improvement objectives (Goals)
      • Develop high-level process maps
      • Identify the customer (define their needs)
      • Link problem to key business drivers
    • Tools/Deliverables:
      • Project Charter
      • Team Charter
      • SIPOC Diagram
      • Voice of the customer

    Overview of the Define Phase

    • What is the Define step?
      • Identify the product/process to be improved
      • Define the project: Purpose, scope, background info on the process and customers
      • Secure resources for the improvement project
    • Why is the Define phase important?
      • Sets expectations for the improvement project
      • Keeps the focus on customer requirements
    • What are the outputs of the Define step?
      • Project Charter: Purpose, goals, resources, boundaries
      • Well-defined problem/opportunity statement: Impact, effect on organization, timeline
      • High-level process map (SIPOC): Displays major process events
      • Voice of the Customer data: Customer needs & perceptions

    What We Will Cover in the Define Phase

    • Project Charter
    • Project Teams
    • Stakeholders
    • High-level Process Flow
    • Voice of the Customer (VOC)

    Defining a Project

    • Projects require explicit definition before applying process excellence tools
    • Project definition clarifies purpose, objectives, goals, boundaries, and timeline
    • Poorly defined projects:
      • May not deliver expected results
      • Lose focus and credibility
      • May not receive management support

    Project Charter

    • Agreement between management and team members on project expectations
    • First step in Lean Six Sigma methodology
    • Can make or break a project by defining resources and boundaries; ensuring focus, effectiveness, and motivation
    • Can be considered a contract between project team and executive team

    Project Charter – Ongoing Process

    • Project charters often evolve as the project progresses
    • Review charters after data collection/verification and DMAIC phase completion
    • Be flexible and willing to revise based on findings

    Choosing a Project

    • Evaluate a project's alignment with team control, team member participation in activity/process/operation, process owner/sponsor support, and supportable business case.
    • Needs to have a definite time frame for schedule.

    Project Charter (Template)

    • Includes elements like problem statement, project definition/scope, team members, milestones/projected timeline

    Project Charter - Additional Considerations

    • Project value: Understanding the value of the project.
    • Assumptions/concerns: Documenting sources and concerns
    • Business case/ROI calculations: Savings estimations.
    • Areas of concern: Discussing project characteristics.
    • Next steps: Future actions needed

    Problem Statement

    • Defines the problem, its magnitude, trend, and baseline performance
    • Specific, quantifies the issue, states effect/pain, defines defect.
    • Doesn't include cause or solutions

    Problem Statement Example (Good/Bad)

    • Example statements demonstrating appropriate problem statement composition

    Project Goal/Mission Statement

    • States the project's goal & how much improvement is sought.
    • Must be SMART (Specific, Measurable, Achievable, Relevant, Timely)
    • Related to the problem identified

    Project Goal: Good or Bad?

    • Example project goals demonstrating efficacy and effectiveness of the statement

    Project Scope

    • Clearly describes the project boundaries (beginning and end points)
    • Identifies what's within/outside team's area of influence
    • Constrains, products, locations, etc.

    Project Scope Example

    • Example project scopes outlining specific boundaries

    Stakeholder Analysis

    • Identifies individuals, groups, or organizations impacted by the project
    • Those with an interest in the project success, influencing and involved in the project

    Types of Stakeholders

    • Includes managers, process owners, project team, employees, upstream/downstream departments, customers, suppliers, and finance personnel

    Stakeholder Analysis (Power-Interest Grid)

    • Framework to asses stakeholders, categorize them by power and interest, and define appropriate engagement strategy for each

    Identify Core Processes and Key Customers

    • Identify critical day-to-day operational processes (HR, accounting, etc.) and associated customers

    Voice of the Customer (VOC)

    • Process of collecting customer needs and feedback for high-quality services/products
    • Capturing stated and unstated needs/requirements
    • Captured through discussions, surveys, focus groups, and customer specifications

    VOC – Why It Is Important?

    • Crucial for continuous improvement initiatives.
    • Understanding diverse customer perspectives.
    • Identifying external and internal customers.

    Defining Customer Requirements

    • Translating generic customer needs into specific critical-to-quality requirements (CTQs)
    • Ensuring CTQs are precise, measurable, definable using a formula, as a project metric.

    CTQ Example

    • Example CTQ derived from customer feedback

    CTQ to Metric Example

    • Illustrating the link between a need (desired product characteristic), a CTQ, and a metric used to measure the characteristic.

    The Right Voice of the Customer

    • Illustrative representation of a good VOC process

    Kano Model

    • Overview of the Kano Model

    All Work is Done in a Process

    • Understanding work is a process that involves people. resources, and steps.

    SIPOC Diagram

    • Defines start and end, provides a 30,000-foot view of the process
    • A process likely includes multiple suppliers, inputs, outputs, and customers
    • Lists these in a specific manner

    A SIPOC Diagram

    • Details how suppliers, inputs, the process itself, outputs, and customers relate to define the elements of a process comprehensively in a thorough manner.

    Expanded Process SIPOC Template

    • Guidelines for using a SIPOC to understand process activities
    • Steps for defining process boundaries and identifying critical points of the process

    High Level SIPOC Example

    • Example of a high-level SIPOC, showing the interrelation and inter-dependence of elements

    High-Level Process (Activity) Map

    • Diagram of sequential process steps
    • Helps understanding actual processes and identifies variation causes

    Process Step/ Operation Symbol

    • Represents the step where entity changes due to work
    • Also known as task, step, or operation

    Decisions

    • Symbols used for decision points with clear Yes/No options and branching paths

    Decisions/Symbology

    • Graphic illustration of the components of a decision flow.

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    Description

    This quiz covers the essential topics related to the Lean Six Sigma Green Belt Certification, focusing on the Define phase of the DMAIC model. Participants will explore key elements such as project charter creation, customer needs identification, and planning for change, alongside the other phases of DMAIC. Test your understanding and application of Lean Six Sigma methodology.

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