4.1

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Questions and Answers

What is the typical current input range for an I/P transducer?

  • 0-10 mA
  • 10-50 mA
  • 20-50 mA
  • 4-20 mA (correct)

What is the primary function of an I/P transducer?

  • To convert pressure output to current input
  • To filter out noise from the process variable
  • To amplify the signal from the controller
  • To convert current input to pressure output (correct)

What is the primary role of the zero adjust knob on an I/P transducer?

  • To set the gain of the transducer
  • To filter out noise from the input signal
  • To set the transducer zero during calibration (correct)
  • To adjust the pressure output

What is the typical pressure output range for an I/P transducer?

<p>3-15 psi (C)</p> Signup and view all the answers

What is the purpose of the controller or DCS in relation to the I/P transducer?

<p>To try to keep a process variable at the set point value (B)</p> Signup and view all the answers

What is the function of the pneumatic actuator in relation to the I/P transducer?

<p>To move the measured variable closer to the set point (C)</p> Signup and view all the answers

What is the purpose of the Honeywell model 870022 transducer?

<p>To convert current input to pressure output (B)</p> Signup and view all the answers

What is the relationship between the I/P transducer output and the pneumatic actuator?

<p>The transducer output goes to the actuator, which controls a valve (D)</p> Signup and view all the answers

What is the function of the span adjust in a transducer?

<p>To set the span during calibration (A)</p> Signup and view all the answers

What is the purpose of the pilot valve in a transducer?

<p>To supply the pneumatic 3–15 psi output signal (A)</p> Signup and view all the answers

What determines the air-handling capacity of a transducer?

<p>The number of pneumatic stages (D)</p> Signup and view all the answers

What should be done before removing a transducer in the field?

<p>All of the above (D)</p> Signup and view all the answers

What is the function of the force coil in a transducer?

<p>To produce a force proportional to the input current signal (A)</p> Signup and view all the answers

What is the difference between a direct-acting and reverse-acting transducer?

<p>The relationship between the input current signal and output air signal (C)</p> Signup and view all the answers

What should be done to convert a transducer to reverse action?

<p>Reverse the input signal wires (D)</p> Signup and view all the answers

What is the minimum air capacity required for a two-stage transducer?

<p>50 cu.in. (A)</p> Signup and view all the answers

The "span adjust" sets the span during calibration.

<p>True (A)</p> Signup and view all the answers

The "force coil" produces a force proportional to the input current.

<p>True (A)</p> Signup and view all the answers

The "feedback module" generates a force that opposes the force produced by the force coil.

<p>True (A)</p> Signup and view all the answers

The I/P transducer converts a pressure signal to a current signal.

<p>False (B)</p> Signup and view all the answers

The "pilot valve" supplies the pneumatic 3–15 psi output signal.

<p>False (B)</p> Signup and view all the answers

The Honeywell model 870022 transducer is commonly used in the process industries.

<p>True (A)</p> Signup and view all the answers

The "terminal block" is where field wires connect to the transducer.

<p>True (A)</p> Signup and view all the answers

The zero adjust knob on an I/P transducer is used to calibrate the span of the transducer.

<p>False (B)</p> Signup and view all the answers

A two-stage transducer has a lower air-handling capacity than a single-stage transducer.

<p>False (B)</p> Signup and view all the answers

The I/P transducer output signal is typically sent to a pneumatic actuator.

<p>True (A)</p> Signup and view all the answers

To convert a transducer to reverse action, you should reverse the output signal wires.

<p>False (B)</p> Signup and view all the answers

The I/P transducer is typically used to convert a 4-20 mA signal to a 0-5 psi signal.

<p>False (B)</p> Signup and view all the answers

The minimum air capacity required for a two-stage transducer is 50 cu.in. or more.

<p>True (A)</p> Signup and view all the answers

The current signal sent to the I/P transducer originates from the controller or DCS.

<p>True (A)</p> Signup and view all the answers

The I/P transducer converts the signal to a form suitable for the final control element.

<p>True (A)</p> Signup and view all the answers

The I/P transducer is used to convert the signal received from the final control element to a current signal.

<p>False (B)</p> Signup and view all the answers

What is the purpose of the I/P transducer in the process industries?

<p>To convert a current signal to a pressure signal (B)</p> Signup and view all the answers

What is the typical input range for an I/P transducer?

<p>4–20 mA (D)</p> Signup and view all the answers

What is the function of the zero adjust knob on an I/P transducer?

<p>To set the zero during calibration (C)</p> Signup and view all the answers

What is the output of the I/P transducer typically sent to?

<p>A pneumatic actuator controlling a valve (D)</p> Signup and view all the answers

What is the purpose of the controller or DCS in relation to the I/P transducer?

<p>To try to keep a process variable at the set point value (B)</p> Signup and view all the answers

What is the function of the pneumatic actuator in relation to the I/P transducer?

<p>To move the measured variable closer to the set point (B)</p> Signup and view all the answers

What is the Honeywell model 870022 transducer commonly used in?

<p>Process industries (B)</p> Signup and view all the answers

What is the role of the I/P transducer in the control loop?

<p>To convert the signal to a form suitable for the final control element (D)</p> Signup and view all the answers

What does the restrictor in a transducer do?

<p>Reduces air flow through the nozzle (D)</p> Signup and view all the answers

What action is performed by the feedback module in a transducer?

<p>Generates a force that opposes the force coil (B)</p> Signup and view all the answers

What is a characteristic of a two-stage transducer?

<p>It can directly actuate a pneumatic valve (A)</p> Signup and view all the answers

Which of the following properly describes the operation of a single-acting transducer?

<p>It is designed to transmit pneumatic signals to a relay or valve positioner (B)</p> Signup and view all the answers

What is required before safely removing a transducer in the field?

<p>Isolate the transducer and shut off the air supply (B)</p> Signup and view all the answers

How does a direct-acting transducer respond to an increasing input current signal?

<p>It increases the output air signal (D)</p> Signup and view all the answers

What should the air capacity of a two-stage transducer be for proper calibration?

<p>50 cu.in. or more (B)</p> Signup and view all the answers

What does the pilot valve in a transducer provide?

<p>A pneumatic output signal of 3–15 psi (A)</p> Signup and view all the answers

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Study Notes

I/P Transducer

  • Converts signal to required format for final control element and sends as output (e.g., 4-20 mA to 3-15 psi)
  • Takes current input (usually 4-20 mA) and converts to pressure output (3-15 psi) in process industries
  • Output typically goes to pneumatic actuator controlling a valve to move measured variable closer to set point

Honeywell Model 870022 Transducer

  • Major parts:
    • Zero adjust knob (sets transducer zero during calibration)
    • Locknut (locks adjustment)
    • Span adjust (sets span during calibration)
    • Terminal block (connects field wires to transducer)
    • Force coil (produces force proportional to input current)
    • Feedback module (produces opposing force)
    • Pilot valve (supplies pneumatic 3-15 psi output signal)
    • Restrictor (reduces air flow through nozzle)
    • Valve port (pneumatic output connection)
    • Supply port (connects to air supply)

Operation

  • Single-acting, force-balancing, final control interface element
  • Air-handling capacity determined by pneumatic stages (single-stage or two-stage)
  • Two-stage model can actuate pneumatic valve directly
  • When calibrating, ensure two-stage model output is connected to capacity of 50 cu.in. or more

Direct and Reverse Acting Transducers

  • Direct acting: increasing input current signal provides increasing output air signal
  • Reverse acting: increasing input current signal provides decreasing output air signal
  • To convert to reverse action, reverse input signal wires

Testing and Replacement of I/P Transducer

  • Necessary steps:
    • Obtain work permit and inform operations
    • Safely isolate transducer
    • Disconnect controller output signal
    • Shut off instrument air supply
    • Remove transducer

I/P Transducer

  • Converts signal to required format for final control element and sends as output (e.g., 4-20 mA to 3-15 psi)
  • Takes current input (usually 4-20 mA) and converts to pressure output (3-15 psi) in process industries
  • Output typically goes to pneumatic actuator controlling a valve to move measured variable closer to set point

Honeywell Model 870022 Transducer

  • Major parts:
    • Zero adjust knob (sets transducer zero during calibration)
    • Locknut (locks adjustment)
    • Span adjust (sets span during calibration)
    • Terminal block (connects field wires to transducer)
    • Force coil (produces force proportional to input current)
    • Feedback module (produces opposing force)
    • Pilot valve (supplies pneumatic 3-15 psi output signal)
    • Restrictor (reduces air flow through nozzle)
    • Valve port (pneumatic output connection)
    • Supply port (connects to air supply)

Operation

  • Single-acting, force-balancing, final control interface element
  • Air-handling capacity determined by pneumatic stages (single-stage or two-stage)
  • Two-stage model can actuate pneumatic valve directly
  • When calibrating, ensure two-stage model output is connected to capacity of 50 cu.in. or more

Direct and Reverse Acting Transducers

  • Direct acting: increasing input current signal provides increasing output air signal
  • Reverse acting: increasing input current signal provides decreasing output air signal
  • To convert to reverse action, reverse input signal wires

Testing and Replacement of I/P Transducer

  • Necessary steps:
    • Obtain work permit and inform operations
    • Safely isolate transducer
    • Disconnect controller output signal
    • Shut off instrument air supply
    • Remove transducer

I/P Transducer

  • Converts signal to required format for final control element and sends as output (e.g., 4-20 mA to 3-15 psi)
  • Takes current input (usually 4-20 mA) and converts to pressure output (3-15 psi) in process industries
  • Output typically goes to pneumatic actuator controlling a valve to move measured variable closer to set point

Honeywell Model 870022 Transducer

  • Major parts:
    • Zero adjust knob (sets transducer zero during calibration)
    • Locknut (locks adjustment)
    • Span adjust (sets span during calibration)
    • Terminal block (connects field wires to transducer)
    • Force coil (produces force proportional to input current)
    • Feedback module (produces opposing force)
    • Pilot valve (supplies pneumatic 3-15 psi output signal)
    • Restrictor (reduces air flow through nozzle)
    • Valve port (pneumatic output connection)
    • Supply port (connects to air supply)

Operation

  • Single-acting, force-balancing, final control interface element
  • Air-handling capacity determined by pneumatic stages (single-stage or two-stage)
  • Two-stage model can actuate pneumatic valve directly
  • When calibrating, ensure two-stage model output is connected to capacity of 50 cu.in. or more

Direct and Reverse Acting Transducers

  • Direct acting: increasing input current signal provides increasing output air signal
  • Reverse acting: increasing input current signal provides decreasing output air signal
  • To convert to reverse action, reverse input signal wires

Testing and Replacement of I/P Transducer

  • Necessary steps:
    • Obtain work permit and inform operations
    • Safely isolate transducer
    • Disconnect controller output signal
    • Shut off instrument air supply
    • Remove transducer

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