Industrial Process Design Overview
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Questions and Answers

What is the atom economy of the described process?

  • 50%
  • 75%
  • 100% (correct)
  • 90%

Electricity production from this process emits significant amounts of carbon dioxide.

False (B)

What desirable product is produced despite its toxicity?

Chlorine

The process aims to minimise ________ and maximise profit.

<p>waste</p> Signup and view all the answers

Match the following electricity generation sources with their descriptions:

<p>Hydroelectric = Electricity generated from flowing water Wind = Electricity generated from wind turbines Wave = Electricity generated from ocean waves Solar = Electricity generated from sunlight</p> Signup and view all the answers

Which factor is NOT considered in the design of industrial processes?

<p>Color of the products (B)</p> Signup and view all the answers

The primary goal of industrial processes is to minimize profit.

<p>False (B)</p> Signup and view all the answers

What are the three products that can be produced from the electrolysis of sea water?

<p>Sodium hydroxide, chlorine, and hydrogen</p> Signup and view all the answers

The chemical industry aims to design processes that maximize _____ and minimize environmental impact.

<p>profit</p> Signup and view all the answers

Match the following factors with their descriptions:

<p>Availability of feedstocks = Refers to how easily raw materials can be sourced Product yield = Indicates the efficiency of converting reactants into products Environmental considerations = Focuses on minimizing waste and toxicity Opportunities for recycling = Involves reusing unreacted materials to reduce waste</p> Signup and view all the answers

What is the main environmental consideration when designing industrial processes?

<p>Minimizing the use of toxic substances (A)</p> Signup and view all the answers

The cost of transporting salty water to the Lossiechem plant is high.

<p>False (B)</p> Signup and view all the answers

What renewable resource is used to electrolyze sea water in the Lossiechem project?

<p>Electricity</p> Signup and view all the answers

Flashcards

Process Design for Profitability and Sustainability

An industrial process is designed to maximize profits by producing a desired product while minimizing waste and negative environmental impact. This often involves choosing efficient and environmentally-friendly methods, reducing raw material usage, and finding beneficial uses for by-products.

What is atom economy?

Atom economy is a measure of efficiency in chemical reactions. It calculates the percentage of atoms from the starting materials that end up in the desired product. A 100% atom economy means no atoms are wasted.

Marketability of Byproducts

The byproducts of a manufacturing process can be valuable resources. Finding ways to use these byproducts, such as by selling them or using them in other processes, adds to the overall profitability and resource utilization.

Minimizing Waste in Industrial Processes

Industrial processes should aim to minimize the generation of waste by using efficient methods and finding beneficial uses for any byproducts. Waste reduction is economically and environmentally advantageous.

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Environmental Considerations in Industrial Processes

Industrial processes should consider the potential impact of their activities on the environment. This includes minimizing the emission of harmful substances, using renewable energy sources, and reducing pollution.

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Feedstocks

The materials used to make a product. They should be readily available, affordable, and have a minimal impact on the environment.

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Recycling

The process of using waste materials from a production process to create new products or reuse them in the original process.

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Energy Requirements

The energy needed to run a chemical process. It should be minimized to reduce costs and environmental impact.

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By-products

Products that are produced alongside the main product in a chemical reaction. They should be marketable or have potential for reuse.

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Atom Economy

A measure of how efficiently a chemical reaction converts reactants into the desired product. A high atom economy means less waste is produced.

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Biodegradable Products

Designing products that break down naturally over time, minimizing the amount of waste in the environment.

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Product Yield

The amount of product produced in a chemical reaction related to the theoretical maximum. Higher yield means less waste.

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Sustainable Process Design

The process of designing industrial processes with consideration for minimizing waste, using sustainable materials, and reducing environmental impact.

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Study Notes

Industrial Process Design

  • Industrial processes are designed to maximize profit while minimizing environmental impact.

Factors Influencing Process Design

  • Feedstock Availability, Cost, and Sustainability: The availability and cost of the starting materials (feedstocks) are crucial decisions in process design. Raw materials’ sustainability is also a critical consideration.
  • Recycling Opportunities: Recycling unreacted materials or by-products can significantly reduce waste and improve the process's efficiency.
  • Energy Requirements: The source and cost of energy used in the process are important. Renewable energy sources are preferred to reduce environmental impact.
  • By-product Marketability: The value of any by-products generated can significantly impact the overall profitability. No by-products, or unusable by-products, will diminish profitability.
  • Product Yield (Atom Economy): A higher atom economy (percentage of reactants converted to desired products) is usually more desirable as it reduces waste.

Environmental Considerations

  • Waste Minimization: Processes should minimize waste production. Waste can be further processed into other products, or reused in its original form.
  • Toxic Substance Avoidance: Processes should avoid creating harmful substances. If the use of toxic substances is unavoidable, strict safety measures must be put in place.
  • Biodegradable Product Design: Design of products to readily decompose naturally if appropriate.

Lossiechem Example

  • Seawater Electrolysis: Scientists at Lossiechem have developed a pilot plant using electricity from renewable sources to electrolyze seawater, producing sodium hydroxide, chlorine gas, and hydrogen gas.
  • Feedstock Availability and Cost: Seawater in the Moray Firth is abundant and requires minimal transport costs post pipeline construction. Water treatment may be necessary.
  • Recycling: Unreacted sodium chloride can be recycled back into the process.
  • Energy Requirements: Hydroelectric, wind, or wave power could be used for electricity generation.
  • By-Product Marketability: All products (sodium hydroxide, chlorine, hydrogen) are valuable.
  • Product Yield: The process has a 100% atom economy.
  • Environmental Considerations: Electricity generation produces no CO2. Waste from water purification could be used as fertilizer. Chlorine, although potentially toxic, has a market value, and careful storage is required. The current process isn't concerned with producing biodegradeable products.

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Description

This quiz covers key factors influencing industrial process design, including feedstock availability, recycling opportunities, energy requirements, by-product marketability, and product yield. Understand how these components work together to maximize profit and minimize environmental impact.

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