Industrial Process Design Overview
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Questions and Answers

What is the atom economy of the described process?

  • 50%
  • 75%
  • 100% (correct)
  • 90%
  • Electricity production from this process emits significant amounts of carbon dioxide.

    False

    What desirable product is produced despite its toxicity?

    Chlorine

    The process aims to minimise ________ and maximise profit.

    <p>waste</p> Signup and view all the answers

    Match the following electricity generation sources with their descriptions:

    <p>Hydroelectric = Electricity generated from flowing water Wind = Electricity generated from wind turbines Wave = Electricity generated from ocean waves Solar = Electricity generated from sunlight</p> Signup and view all the answers

    Which factor is NOT considered in the design of industrial processes?

    <p>Color of the products</p> Signup and view all the answers

    The primary goal of industrial processes is to minimize profit.

    <p>False</p> Signup and view all the answers

    What are the three products that can be produced from the electrolysis of sea water?

    <p>Sodium hydroxide, chlorine, and hydrogen</p> Signup and view all the answers

    The chemical industry aims to design processes that maximize _____ and minimize environmental impact.

    <p>profit</p> Signup and view all the answers

    Match the following factors with their descriptions:

    <p>Availability of feedstocks = Refers to how easily raw materials can be sourced Product yield = Indicates the efficiency of converting reactants into products Environmental considerations = Focuses on minimizing waste and toxicity Opportunities for recycling = Involves reusing unreacted materials to reduce waste</p> Signup and view all the answers

    What is the main environmental consideration when designing industrial processes?

    <p>Minimizing the use of toxic substances</p> Signup and view all the answers

    The cost of transporting salty water to the Lossiechem plant is high.

    <p>False</p> Signup and view all the answers

    What renewable resource is used to electrolyze sea water in the Lossiechem project?

    <p>Electricity</p> Signup and view all the answers

    Study Notes

    Industrial Process Design

    • Industrial processes are designed to maximize profit while minimizing environmental impact.

    Factors Influencing Process Design

    • Feedstock Availability, Cost, and Sustainability: The availability and cost of the starting materials (feedstocks) are crucial decisions in process design. Raw materials’ sustainability is also a critical consideration.
    • Recycling Opportunities: Recycling unreacted materials or by-products can significantly reduce waste and improve the process's efficiency.
    • Energy Requirements: The source and cost of energy used in the process are important. Renewable energy sources are preferred to reduce environmental impact.
    • By-product Marketability: The value of any by-products generated can significantly impact the overall profitability. No by-products, or unusable by-products, will diminish profitability.
    • Product Yield (Atom Economy): A higher atom economy (percentage of reactants converted to desired products) is usually more desirable as it reduces waste.

    Environmental Considerations

    • Waste Minimization: Processes should minimize waste production. Waste can be further processed into other products, or reused in its original form.
    • Toxic Substance Avoidance: Processes should avoid creating harmful substances. If the use of toxic substances is unavoidable, strict safety measures must be put in place.
    • Biodegradable Product Design: Design of products to readily decompose naturally if appropriate.

    Lossiechem Example

    • Seawater Electrolysis: Scientists at Lossiechem have developed a pilot plant using electricity from renewable sources to electrolyze seawater, producing sodium hydroxide, chlorine gas, and hydrogen gas.
    • Feedstock Availability and Cost: Seawater in the Moray Firth is abundant and requires minimal transport costs post pipeline construction. Water treatment may be necessary.
    • Recycling: Unreacted sodium chloride can be recycled back into the process.
    • Energy Requirements: Hydroelectric, wind, or wave power could be used for electricity generation.
    • By-Product Marketability: All products (sodium hydroxide, chlorine, hydrogen) are valuable.
    • Product Yield: The process has a 100% atom economy.
    • Environmental Considerations: Electricity generation produces no CO2. Waste from water purification could be used as fertilizer. Chlorine, although potentially toxic, has a market value, and careful storage is required. The current process isn't concerned with producing biodegradeable products.

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    Description

    This quiz covers key factors influencing industrial process design, including feedstock availability, recycling opportunities, energy requirements, by-product marketability, and product yield. Understand how these components work together to maximize profit and minimize environmental impact.

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