Podcast
Questions and Answers
Which inspection method is most commonly used to check the boss pin height?
Which inspection method is most commonly used to check the boss pin height?
- Production sampling inspection (correct)
- Visual inspection
- CNC Production sampling inspection
- Overall measurement
What is the most common method for checking the dimensions of replacement parts?
What is the most common method for checking the dimensions of replacement parts?
- Overall measurement
- Product dimensions
- Measurement of control points
- Visual inspection (correct)
When is 'Overall Measurement' typically used for inspection?
When is 'Overall Measurement' typically used for inspection?
- To check dimensions of control points
- To measure the boss pin height
- To verify the suitability of a process window
- To assess the overall quality of a product (correct)
Which inspection methods include a 'Visual Inspection' component?
Which inspection methods include a 'Visual Inspection' component?
What specific component is being checked in the 'Overall measurement' method?
What specific component is being checked in the 'Overall measurement' method?
Which inspection method is specifically focused on checking the suitability of a process window?
Which inspection method is specifically focused on checking the suitability of a process window?
In what method is the boss pin height checked along with 'Measurement of control points'?
In what method is the boss pin height checked along with 'Measurement of control points'?
Which inspection method may include checks for 'Boss Pin Height' and 'Product Dimensions'?
Which inspection method may include checks for 'Boss Pin Height' and 'Product Dimensions'?
Which of the following is NOT considered an intentional change according to the table?
Which of the following is NOT considered an intentional change according to the table?
Who is responsible for reviewing and potentially changing the process window range?
Who is responsible for reviewing and potentially changing the process window range?
Which of the following changes could be classified as both an intentional and an incidental change, depending on the specific context?
Which of the following changes could be classified as both an intentional and an incidental change, depending on the specific context?
Which of the following is NOT a potential defect or issue that may arise as a result of an incidental change?
Which of the following is NOT a potential defect or issue that may arise as a result of an incidental change?
Which of the following changes could be classified as a setup change?
Which of the following changes could be classified as a setup change?
Which of the following is NOT a possible reason for checking product dimensions after a potential change?
Which of the following is NOT a possible reason for checking product dimensions after a potential change?
Which of the following is the most likely cause of uneven coloration in a final product?
Which of the following is the most likely cause of uneven coloration in a final product?
Which of the following changes would require contacting Faiskandar (QA Engineer)?
Which of the following changes would require contacting Faiskandar (QA Engineer)?
Flashcards
Incidental Change
Incidental Change
Production process deviation from the standard operating procedure without a formal change request.
Intentional Change
Intentional Change
A planned change to the production process with proper documentation and approval.
Resin Lot Change
Resin Lot Change
A change in the type of plastic used in a production run. This can affect aesthetic and functional aspects of the final product.
Foil Lot Change
Foil Lot Change
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Idle Condition
Idle Condition
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Maintenance
Maintenance
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Setup Change
Setup Change
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Not Operational for Over a Month
Not Operational for Over a Month
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Boss Pin Height
Boss Pin Height
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Validation of Process Window Suitability
Validation of Process Window Suitability
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Measurement of Control Points
Measurement of Control Points
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Visual Inspection
Visual Inspection
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Overall Measurement
Overall Measurement
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Overall Inspection
Overall Inspection
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Production Sampling Inspection
Production Sampling Inspection
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CNC Production Sampling Inspection
CNC Production Sampling Inspection
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Study Notes
Impacted Areas & Changes
- Lists incidental and intentional changes requiring confirmation and contact.
- Includes details for various impacted areas like visual inspection, measurements, and process changes.
- Specific changes include resin lot change, foil lot change, mold issues (polishing, correction, cavity insert replacement), and process adjustments within or outside process window ranges.
- Personnel transfers, requiring or not needing training, are also noted.
- Maintenance, such as equipment repair and updates, is mentioned.
- Includes production sampling inspection methods for measuring control points, dimensions, or overall measurement in related areas.
- Validation of process window suitability is also noted.
Contact Information
- Includes contact information for Faiskandar (QA Engineer), Asri (IMD senior executive), Pathmanathan (Factory Manager), and Nissha Japan (Kameoka).
- Additional contact individuals are also noted.
Key Guidelines
- Parts should be replaced with spare parts and not repaired, unless explicitly noted.
- Construction or repairs not listed in the table must be approved by Kameoka Factory management.
Additional Notes
- Dates and version numbers are included (Revision Date: 25/10/2024, Ver.3).
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Description
This quiz covers the incidental and intentional changes affecting various impacted areas within production processes. It details changes related to material lots, mold issues, personnel transfers, and maintenance practices. Additionally, it includes information on production sampling inspection methods and contact details for key personnel involved in the areas mentioned.
