Hydraulic Systems

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Questions and Answers

What is the primary purpose of a 'cut-out' in a hydraulic system?

  • To prevent fluid leakage during pipe fractures
  • To allow continuous pressure to essential systems during reduced supply
  • To relieve pump load when services are complete and the accumulator is charged (correct)
  • To dampen pressure surges in the system

How can hydraulic pressure be restored in a system?

  • By compressing fluid in the reservoir
  • By using a pressure/heat exchanger
  • By compressing the air charge in an accumulator (correct)
  • By increasing pump speed

What is the color of the band on a hydraulic seal?

  • White
  • Green (correct)
  • Red
  • Yellow

What is the function of a maintainer valve in a hydraulic system?

<p>To allow continued pressure to essential systems during reduced supply (A)</p> Signup and view all the answers

In a hydraulic system, what component prevents creep in jack-operated services with multiple positions?

<p>Cut-out (A)</p> Signup and view all the answers

What is the purpose of a 'cut-out' in limiting fluid loss during a pipe fracture?

<p>It is a secondary purpose (C)</p> Signup and view all the answers

Where is the temperature overheat switch located in a hydraulic pump?

<p>In the case drain (D)</p> Signup and view all the answers

What happens if a component has an internal hydraulic leak?

<p>Increase in fluid temperature (B)</p> Signup and view all the answers

What happens to hydraulic fluid when it is overheated?

<p>Increase acidity (C)</p> Signup and view all the answers

How is the hydraulic pump depressurising solenoid actuated?

<p>Energised Closed for fail-safe (A)</p> Signup and view all the answers

How do you prevent hydraulic fluid frothing?

<p>By pressurising (C)</p> Signup and view all the answers

Accumulators as fitted to aircraft hydraulic systems...

<p>store fluid under pressure (D)</p> Signup and view all the answers

A Skydrol hydraulic fluid seal would be made of...

<p>butyl rubber, ethylene propylene or Teflon (A)</p> Signup and view all the answers

Synthetic hydraulic fluid subjected to overheating is high in...

<p>acidity (D)</p> Signup and view all the answers

A normal hydraulic system will...

<p>show pressure and source of hydraulics (B)</p> Signup and view all the answers

A constant volume hydraulic system uses what to relieve pressure in the system when no services are being used?

<p>ACOV (B)</p> Signup and view all the answers

What is the purpose of using two spanners to stop a pipe from twisting?

<p>To secure pipe connections (A)</p> Signup and view all the answers

How is air removed from hydraulic fluid?

<p>Pass over a tray (A)</p> Signup and view all the answers

What is the function of a pressure control relay in a hydraulic pump?

<p>De-energised to start the pump (D)</p> Signup and view all the answers

How is the output of a constant delivery pump varied?

<p>By regulators (C)</p> Signup and view all the answers

What does a check flow valve in a hydraulic system prevent?

<p>Reverse flow (D)</p> Signup and view all the answers

When does an hydraulic de-pressurising valve get energised?

<p>When selected off (B)</p> Signup and view all the answers

In a closed hydraulic system, what happens at the selector valves when no functions are required?

<p>Pressure is maintained at the selector valves at all times (C)</p> Signup and view all the answers

What components constitute a hydraulic power pack?

<p>Reservoir, pump, selector valve, filter (B)</p> Signup and view all the answers

What is one possible issue if an accumulator loses air pressure?

<p>Rapid depressurisation of system (A)</p> Signup and view all the answers

For what purpose would you fit a thermal relief valve in an hydraulic system?

<p>Relieve excess pressure (B)</p> Signup and view all the answers

What is the correct fluid to use in aircraft hydraulic systems?

<p>Only the specified fluid (D)</p> Signup and view all the answers

What are the essential components of a hydraulic system of the constant delivery type?

<p>Accumulator and automatic cut-out valve (C)</p> Signup and view all the answers

What is the primary function of an automatic cut-out valve in a hydraulic system?

<p>Prevent hydraulic lock formation (C)</p> Signup and view all the answers

Why is a maintaining valve fitted to a hydraulic system?

<p>Ensure a supply of fluid to essential services in case of system failure (C)</p> Signup and view all the answers

What is the purpose of a thermal relief valve in a hydraulic system?

<p>Senses fluid pressure (B)</p> Signup and view all the answers

How are hydraulic systems typically flushed?

<p>The same type of fluid as used in the system (D)</p> Signup and view all the answers

What kind of seals are required for Phosphate Ester hydraulic fluid?

<p>Butyl Rubber (A)</p> Signup and view all the answers

What is the primary purpose of a RAT hydraulic pump?

<p>Flying controls if hydraulic power lost. (C)</p> Signup and view all the answers

Where does the hydraulic hand-pump fluid supply usually come from?

<p>The bottom of the reservoir. (B)</p> Signup and view all the answers

Why are hand pumps in hydraulic systems typically double-acting?

<p>Double acting. (D)</p> Signup and view all the answers

What is the purpose of a shuttle valve in a hydraulic system?

<p>Changing over from main to auxiliary system in case of failure (C)</p> Signup and view all the answers

Why are restrictor valves used in a hydraulic system?

<p>To control the rate of system operation (C)</p> Signup and view all the answers

What is the purpose of a non-return valve in a hydraulic system?

<p>Direct fluid to the hydraulic actuator (C)</p> Signup and view all the answers

Why are the end fittings on a non-return valve different?

<p>To prevent incorrect installation (A)</p> Signup and view all the answers

In a hydraulic accumulator, what happens when the hydraulic system pressure reaches 3000 PSI?

<p>It remains at 3000 PSI (A)</p> Signup and view all the answers

What causes automatic cut-out valve hammering in a hydraulic system?

<p>Low accumulator pressure (A)</p> Signup and view all the answers

Why are hand pumps in a hydraulic system usually single-cylinder double-acting?

<p>Two non-return valves are fitted (C)</p> Signup and view all the answers

During a leak test of an hydraulic system, what should the system pressure be?

<p>Maximum pressure (D)</p> Signup and view all the answers

What is required for constant delivery hydraulic pumps in a system?

<p>An automatic cut-out valve and accumulator (A)</p> Signup and view all the answers

Where are pressure relay valves fitted in a hydraulic system?

<p>Before a pressure gauge (D)</p> Signup and view all the answers

Flashcards

Overheat Switch

Located in the fluid passage of a hydraulic pump, it triggers the pump to shut down when the fluid temperature exceeds a predefined limit.

Internal Leak

An internal leak within a hydraulic component causes the fluid to circulate continuously, generating heat and raising the fluid's temperature.

Overheating and Acidity

High temperatures cause the hydraulic fluid to chemically break down, becoming more acidic and potentially damaging system components.

Synthetic Fluid Acidity

Synthetic hydraulic fluid, though more resistant to heat, can also become highly acidic when subjected to extreme temperatures.

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Hydraulic Operating Pressure

The typical working pressure for most hydraulic systems, though specific systems may operate at slightly different pressures.

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Normal Hydraulic System

In a normal hydraulic system, pressure should be present and a source of hydraulic fluid should be readily identifiable.

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Accumulator Charge Valve (ACOV)

When no hydraulic services are needed, this valve ensures the pressure in the system is safely released to prevent overloading.

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Fixed volume axial pump

This pump type has a fixed displacement, meaning it delivers a constant amount of fluid per rotation regardless of pressure.

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Variable Angled Pump

These pumps are designed to vary their displacement, allowing for a controlled change in fluid flow based on demand.

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Duplex Seal

This crucial component prevents leaks from the pump shaft where it rotates within the housing.

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Shuttle Valve

In the event of the primary hydraulic system failure, this valve quickly switches over to the auxiliary system, ensuring continued operation.

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Restrictor Valve

Used to precisely control the flow rate of hydraulic fluid within the system, affecting its speed and response.

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Mechanical Sequence Valve

A crucial component that prioritizes the landing gear and doors' operation by ensuring they receive fluid even in the event of other system failure.

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Accumulator

Air pressure is stored within this component to absorb sudden pressure spikes and prevent damage to the system.

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Thermal Relief Valve

This valve is activated when the hydraulic system overheats, releasing pressure to prevent further temperature escalation and damage.

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Hydraulic Depressurising Valve

This valve automatically de-pressurizes the hydraulic system when activated, often used for maintenance and safety reasons.

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Flush with Same Fluid

When flushing a hydraulic system, the same type of hydraulic fluid should be used throughout to avoid compatibility issues.

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Replenish with Correct Fluid

Always use the correct and same hydraulic fluid type when replenishing the system to ensure proper function and avoid problems.

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Replacing Flexible Pipes

During replacement of flexible pipes, use two spanners to safely hold the pipe and prevent twisting during the installation.

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Accumulator Air Loss

If an accumulator loses air pressure, the hydraulic system's pressure will fluctuate wildly, indicating a potential problem.

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Automatic Cut-Out Valve Hammering

When the accumulator pressure drops, the automatic cut-out valve may repeatedly open and close, creating a hammering sound.

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Maintaining Valve

This valve ensures a vital supply of hydraulic fluid to essential functions like landing gear and brakes in the event of a major system failure.

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Constant Volume System

The constant volume hydraulic system is the most common type used in aviation. It relies on an accumulator to store energy and manage pressure variations.

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Pressure Relief Valve

A pressure relief valve mechanism designed to release pressure in the hydraulic system in case of an emergency. Its presence helps prevent excessive pressure buildup and damage to the system.

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Study Notes

Hydraulic Pump and System Components

  • The temperature overheat switch in a hydraulic pump is located in the case drain.
  • A component with an internal hydraulic leak will result in an increase in fluid temperature.

Hydraulic Fluid Properties

  • Overheating hydraulic fluid will increase its acidity.
  • Synthetic hydraulic fluid subjected to overheating is high in acidity.

Hydraulic System Operation

  • Hydraulic systems normally operate at 3000 PSI.
  • A normal hydraulic system will show pressure and source of hydraulics.
  • When no services are being used, a constant volume hydraulic system uses an Accumulator Charge Valve (ACOV) to relieve pressure in the system.

Hydraulic Pump Types

  • A fixed volume axial pump contains a drive shaft, swash plate, and cylinder block.
  • A variable angled pump starts at maximum stroke.

Hydraulic System Components

  • A duplex seal consists of a rubber 'T' section ring sandwiched between two Teflon rings.
  • A shuttle valve is used to change over from main to auxiliary system in the case of failure.
  • A restrictor valve is used to control the rate of system operation.
  • A mechanical sequence valve is used to ensure the operation of landing gear and doors.

Hydraulic System Safety

  • An accumulator is charged with air pressure to absorb pressure surges.
  • A thermal relief valve is fitted to relieve excess pressure due to excessive temperature.
  • A hydraulic de-pressurising valve is energised when selected off.

Hydraulic System Maintenance

  • When flushing hydraulic systems, the same hydraulic fluid should be used.
  • When replenishing a hydraulic system, the same/correct hydraulic fluid should be used.
  • When replacing a flexible pipe, use two spanners to stop the pipe from twisting.

Hydraulic System Troubleshooting

  • If an accumulator loses air pressure, there will be rapid fluctuations of instruments.
  • Automatic cut-out valve hammering is caused by low accumulator pressure.
  • A maintaining valve is fitted to ensure a supply of fluid to essential services in the event of system failure.

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