Podcast
Questions and Answers
What is the primary purpose of a 'cut-out' in a hydraulic system?
What is the primary purpose of a 'cut-out' in a hydraulic system?
- To prevent fluid leakage during pipe fractures
- To allow continuous pressure to essential systems during reduced supply
- To relieve pump load when services are complete and the accumulator is charged (correct)
- To dampen pressure surges in the system
How can hydraulic pressure be restored in a system?
How can hydraulic pressure be restored in a system?
- By compressing fluid in the reservoir
- By using a pressure/heat exchanger
- By compressing the air charge in an accumulator (correct)
- By increasing pump speed
What is the color of the band on a hydraulic seal?
What is the color of the band on a hydraulic seal?
- White
- Green (correct)
- Red
- Yellow
What is the function of a maintainer valve in a hydraulic system?
What is the function of a maintainer valve in a hydraulic system?
In a hydraulic system, what component prevents creep in jack-operated services with multiple positions?
In a hydraulic system, what component prevents creep in jack-operated services with multiple positions?
What is the purpose of a 'cut-out' in limiting fluid loss during a pipe fracture?
What is the purpose of a 'cut-out' in limiting fluid loss during a pipe fracture?
Where is the temperature overheat switch located in a hydraulic pump?
Where is the temperature overheat switch located in a hydraulic pump?
What happens if a component has an internal hydraulic leak?
What happens if a component has an internal hydraulic leak?
What happens to hydraulic fluid when it is overheated?
What happens to hydraulic fluid when it is overheated?
How is the hydraulic pump depressurising solenoid actuated?
How is the hydraulic pump depressurising solenoid actuated?
How do you prevent hydraulic fluid frothing?
How do you prevent hydraulic fluid frothing?
Accumulators as fitted to aircraft hydraulic systems...
Accumulators as fitted to aircraft hydraulic systems...
A Skydrol hydraulic fluid seal would be made of...
A Skydrol hydraulic fluid seal would be made of...
Synthetic hydraulic fluid subjected to overheating is high in...
Synthetic hydraulic fluid subjected to overheating is high in...
A normal hydraulic system will...
A normal hydraulic system will...
A constant volume hydraulic system uses what to relieve pressure in the system when no services are being used?
A constant volume hydraulic system uses what to relieve pressure in the system when no services are being used?
What is the purpose of using two spanners to stop a pipe from twisting?
What is the purpose of using two spanners to stop a pipe from twisting?
How is air removed from hydraulic fluid?
How is air removed from hydraulic fluid?
What is the function of a pressure control relay in a hydraulic pump?
What is the function of a pressure control relay in a hydraulic pump?
How is the output of a constant delivery pump varied?
How is the output of a constant delivery pump varied?
What does a check flow valve in a hydraulic system prevent?
What does a check flow valve in a hydraulic system prevent?
When does an hydraulic de-pressurising valve get energised?
When does an hydraulic de-pressurising valve get energised?
In a closed hydraulic system, what happens at the selector valves when no functions are required?
In a closed hydraulic system, what happens at the selector valves when no functions are required?
What components constitute a hydraulic power pack?
What components constitute a hydraulic power pack?
What is one possible issue if an accumulator loses air pressure?
What is one possible issue if an accumulator loses air pressure?
For what purpose would you fit a thermal relief valve in an hydraulic system?
For what purpose would you fit a thermal relief valve in an hydraulic system?
What is the correct fluid to use in aircraft hydraulic systems?
What is the correct fluid to use in aircraft hydraulic systems?
What are the essential components of a hydraulic system of the constant delivery type?
What are the essential components of a hydraulic system of the constant delivery type?
What is the primary function of an automatic cut-out valve in a hydraulic system?
What is the primary function of an automatic cut-out valve in a hydraulic system?
Why is a maintaining valve fitted to a hydraulic system?
Why is a maintaining valve fitted to a hydraulic system?
What is the purpose of a thermal relief valve in a hydraulic system?
What is the purpose of a thermal relief valve in a hydraulic system?
How are hydraulic systems typically flushed?
How are hydraulic systems typically flushed?
What kind of seals are required for Phosphate Ester hydraulic fluid?
What kind of seals are required for Phosphate Ester hydraulic fluid?
What is the primary purpose of a RAT hydraulic pump?
What is the primary purpose of a RAT hydraulic pump?
Where does the hydraulic hand-pump fluid supply usually come from?
Where does the hydraulic hand-pump fluid supply usually come from?
Why are hand pumps in hydraulic systems typically double-acting?
Why are hand pumps in hydraulic systems typically double-acting?
What is the purpose of a shuttle valve in a hydraulic system?
What is the purpose of a shuttle valve in a hydraulic system?
Why are restrictor valves used in a hydraulic system?
Why are restrictor valves used in a hydraulic system?
What is the purpose of a non-return valve in a hydraulic system?
What is the purpose of a non-return valve in a hydraulic system?
Why are the end fittings on a non-return valve different?
Why are the end fittings on a non-return valve different?
In a hydraulic accumulator, what happens when the hydraulic system pressure reaches 3000 PSI?
In a hydraulic accumulator, what happens when the hydraulic system pressure reaches 3000 PSI?
What causes automatic cut-out valve hammering in a hydraulic system?
What causes automatic cut-out valve hammering in a hydraulic system?
Why are hand pumps in a hydraulic system usually single-cylinder double-acting?
Why are hand pumps in a hydraulic system usually single-cylinder double-acting?
During a leak test of an hydraulic system, what should the system pressure be?
During a leak test of an hydraulic system, what should the system pressure be?
What is required for constant delivery hydraulic pumps in a system?
What is required for constant delivery hydraulic pumps in a system?
Where are pressure relay valves fitted in a hydraulic system?
Where are pressure relay valves fitted in a hydraulic system?
Flashcards
Overheat Switch
Overheat Switch
Located in the fluid passage of a hydraulic pump, it triggers the pump to shut down when the fluid temperature exceeds a predefined limit.
Internal Leak
Internal Leak
An internal leak within a hydraulic component causes the fluid to circulate continuously, generating heat and raising the fluid's temperature.
Overheating and Acidity
Overheating and Acidity
High temperatures cause the hydraulic fluid to chemically break down, becoming more acidic and potentially damaging system components.
Synthetic Fluid Acidity
Synthetic Fluid Acidity
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Hydraulic Operating Pressure
Hydraulic Operating Pressure
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Normal Hydraulic System
Normal Hydraulic System
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Accumulator Charge Valve (ACOV)
Accumulator Charge Valve (ACOV)
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Fixed volume axial pump
Fixed volume axial pump
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Variable Angled Pump
Variable Angled Pump
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Duplex Seal
Duplex Seal
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Shuttle Valve
Shuttle Valve
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Restrictor Valve
Restrictor Valve
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Mechanical Sequence Valve
Mechanical Sequence Valve
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Accumulator
Accumulator
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Thermal Relief Valve
Thermal Relief Valve
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Hydraulic Depressurising Valve
Hydraulic Depressurising Valve
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Flush with Same Fluid
Flush with Same Fluid
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Replenish with Correct Fluid
Replenish with Correct Fluid
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Replacing Flexible Pipes
Replacing Flexible Pipes
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Accumulator Air Loss
Accumulator Air Loss
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Automatic Cut-Out Valve Hammering
Automatic Cut-Out Valve Hammering
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Maintaining Valve
Maintaining Valve
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Constant Volume System
Constant Volume System
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Pressure Relief Valve
Pressure Relief Valve
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Study Notes
Hydraulic Pump and System Components
- The temperature overheat switch in a hydraulic pump is located in the case drain.
- A component with an internal hydraulic leak will result in an increase in fluid temperature.
Hydraulic Fluid Properties
- Overheating hydraulic fluid will increase its acidity.
- Synthetic hydraulic fluid subjected to overheating is high in acidity.
Hydraulic System Operation
- Hydraulic systems normally operate at 3000 PSI.
- A normal hydraulic system will show pressure and source of hydraulics.
- When no services are being used, a constant volume hydraulic system uses an Accumulator Charge Valve (ACOV) to relieve pressure in the system.
Hydraulic Pump Types
- A fixed volume axial pump contains a drive shaft, swash plate, and cylinder block.
- A variable angled pump starts at maximum stroke.
Hydraulic System Components
- A duplex seal consists of a rubber 'T' section ring sandwiched between two Teflon rings.
- A shuttle valve is used to change over from main to auxiliary system in the case of failure.
- A restrictor valve is used to control the rate of system operation.
- A mechanical sequence valve is used to ensure the operation of landing gear and doors.
Hydraulic System Safety
- An accumulator is charged with air pressure to absorb pressure surges.
- A thermal relief valve is fitted to relieve excess pressure due to excessive temperature.
- A hydraulic de-pressurising valve is energised when selected off.
Hydraulic System Maintenance
- When flushing hydraulic systems, the same hydraulic fluid should be used.
- When replenishing a hydraulic system, the same/correct hydraulic fluid should be used.
- When replacing a flexible pipe, use two spanners to stop the pipe from twisting.
Hydraulic System Troubleshooting
- If an accumulator loses air pressure, there will be rapid fluctuations of instruments.
- Automatic cut-out valve hammering is caused by low accumulator pressure.
- A maintaining valve is fitted to ensure a supply of fluid to essential services in the event of system failure.
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