GM Locomotive Lube Oil System Overview

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Questions and Answers

Which of the following is NOT a benefit of lubrication in engine systems?

  • Cooling of engine components
  • Enhancement of fuel combustion efficiency (correct)
  • Protection from wear and corrosion
  • Prevention of carbon deposition

What is the pump discharge rate of the main lubricating oil system at 8th notch?

  • 413 LPM
  • 11 LPM
  • 1703 LPM
  • 867 LPM (correct)

What is the function of the soak back system in the GM locomotive lubrication system?

  • To increase overall oil temperature
  • To cool the engine during operation
  • To filter out contaminants from the oil
  • To lubricate the turbocharger bearings post-shutdown (correct)

How is the pressure relief valve in the soak back system set, and what is its purpose?

<p>Set at 32 psi to return oil to the sump (B)</p> Signup and view all the answers

What characterizes the scavenging system in the GM locomotive lube oil system?

<p>It pumps oil to the oil sump through a strainer (B)</p> Signup and view all the answers

Which component is NOT contained in the same housing as the main lubricating oil pump?

<p>Scavenging oil pump (A)</p> Signup and view all the answers

What ensures that the engine's safety and component lifespan depend on effective lubrication?

<p>The correct quality, quantity, and pressure of oil (B)</p> Signup and view all the answers

What is a primary function of the piston cooling oil system?

<p>To maintain optimal operating temperature of the pistons (D)</p> Signup and view all the answers

Which of the following describes a characteristic of the lube oil system in GM locomotives?

<p>It consists of four separate systems with dedicated pumps (A)</p> Signup and view all the answers

What is the purpose of the relief valve in the main lubricating oil system?

<p>To limit the maximum oil pressure (B)</p> Signup and view all the answers

At what pressure will the by-pass valve in the oil filter activate?

<p>40 psi differential pressure (C)</p> Signup and view all the answers

Which component directs oil to cool the underside of the piston crown?

<p>Piston cooling oil manifolds (A)</p> Signup and view all the answers

What happens when the crank-case pressure reaches a certain value?

<p>The CCPS switch operates to shut down the engine (A)</p> Signup and view all the answers

What is the minimum oil pressure at idle for the main lubricating oil system?

<p>8-12 psi (C)</p> Signup and view all the answers

What does the Hot Oil Detector monitor to prevent engine damage?

<p>Lube oil temperature (C)</p> Signup and view all the answers

What is the function of the main lube oil pump?

<p>Supply oil to moving parts of the engine (A)</p> Signup and view all the answers

Which oil system shares a common suction with the main lube oil pump?

<p>Piston cooling oil system (A)</p> Signup and view all the answers

How does the engine protect itself in case of insufficient oil pressure?

<p>Initiates a system shutdown via the governor (A)</p> Signup and view all the answers

What does the main oil manifold extend along in the engine?

<p>The crankshaft (C)</p> Signup and view all the answers

Flashcards

Main Lubricating Oil System

A system that circulates oil to lubricate moving parts of the engine.

Relief Valve (Main Lube System)

A device that limits the maximum pressure in the main lubricating oil system.

Main Lubricating Oil Pump

Draws oil from the strainer housing and distributes it to various engine components.

Piston Cooling Oil System

A system that cools the piston crown, preventing overheating.

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Piston Cooling Oil Pump

A pump that draws oil from a common suction with the main lube oil pump and circulates it through manifolds to the piston crowns

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Crank-Case Pressure Shutdown Switch (CCPS)

A switch that shuts down the engine if pressure inside the crankcase reaches a critical level.

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Low Lube Oil Switch

A switch that shuts down the engine if lube oil pressure drops below a safe level.

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Hot Oil Detector

A device that shuts down the engine if lube oil temperature exceeds a safe limit.

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Scavenging

The process of removing oil from the crankcase and returning it to the sump.

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Soak-Back System

This system ensures continuous lubrication of the turbocharger bearings even before the engine starts and after it stops.

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Main Lubricating System

A key component in the GM Loco lube oil system, responsible for providing oil to bearings, pistons and other critical parts.

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Need of Lubrication

An essential function in lubrication, which helps engine components move freely and efficiently.

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Protection of metal surfaces from corrosion

Prevents metal surfaces from corroding, rusting, wearing down, and getting damaged.

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Keeps components clean and carbon free

This ensures the engine and its parts remain clean and avoid damage caused by carbon buildup.

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Lube Oil System of GM LOCO

The GM Locomotive lube oil system is a four-part system, consisting of the scavenging, soak-back, main lubricating, and piston cooling oil systems. Each system has its own pump.

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Importance of correct lube oil quality, quantity, and pressure

Ensures proper engine operation, component longevity, and overall safety.

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Engine protection devices

Devices that protect the engine from potential malfunctions like low oil pressure and excessive temperature.

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Study Notes

GM Locomotive Lube Oil System

  • The lube oil system is a combination of four separate systems: scavenging, soak-back, main lubricating, and piston cooling.
  • Each system has its own oil pump.
  • The main lubricating oil pump and piston cooling oil pump share the same housing.
  • The scavenging and soak back pumps are separate.

Pump Discharges

  • Main: 867 LPM (7-8 kg at 8th notch)
  • Piston Cooling: 413 LPM (5-6 kg at 8th notch)
  • Scavenging: 1703 LPM
  • Soak Back: 11 LPM

Engine Assembly

  • Engine model: RR-520
  • Capacity: 14571ts
  • Dip stick: per division 25Lts (right and left)
  • Idle
  • Lube oil strainer (Aux. Room, right side, engine)
  • Shutdown

System Components

  • The presentation includes diagrams of the various components (scavenging oil pump, oil filters, oil cooler, bypass valve, main lube oil pump) and their functions.
  • The scavenging oil pump extracts oil from the oil sump, filters it, and then sends it through a cooler before sending it to the main lubricating oil pump or the piston cooling oil pump.
  • There are two mesh strainers for the main lube pump oil. Each consists of a pleated, perforated metal core covered with mesh screening enclosed in a metal cylinder.
  • The system has a pressure relief valve set at 32 psi in the soak back filter assembly that opens when the pressure from the motor-driven soak back pump is lower than the engine-driven pump.
  • There is a bypass valve, set at 70 psi, located in the filter head and opens to bypass a plugged soak back filter element so lubrication can continue to the turbocharger allowing turbo damage to be prevented.
  • A Crank - Case Pressure Shutdown switch will shutdown the engine when the pressure inside reaches a particular value.
  • The Low Lube Oil switch attached to the Governor operates to shutdown the engine when the lube oil pressure drops to a particular value.
  • A Hot Oil Detector shuts down the engine when the oil temperature reaches 126°C.

Trouble Shooting

  • If the system is experiencing low oil pressure, the following steps should be taken:
    • Check the lube oil level. Add oil if needed.
    • Verify the oil viscosity.
    • Record the oil and water temperatures.
    • Clean the strainer housing.
    • Check for any suction leaks.
    • Replace the turbocharger oil filter element.
    • Remove crankcase covers, inspect piston pin, and connecting rod for any signs of overheating or loose components.

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