GM Locomotive Engineering

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Questions and Answers

What is the minimum oil pressure required at idle for the engine?

  • 8-12 PSI (correct)
  • 25-29 PSI
  • 15-20 PSI
  • 5-7 PSI

What feature shuts down the engine in case of insufficient oil pressure?

  • Governor shutdown feature (correct)
  • Turbo charger
  • Soak back pump
  • Oil filter

What is the role of the soak back pump?

  • To cool the engine during operation
  • To increase oil pressure in the engine
  • To filter lube oil from the engine
  • To lubricate turbo charger before engine start (correct)

What happens when the soak back filter bypass valve is activated?

<p>Oil bypasses the filter to protect the turbo charger (A)</p> Signup and view all the answers

When does the soak back pump automatically start operating?

<p>Before cranking the engine (A)</p> Signup and view all the answers

What is the total power output of the GM locomotive?

<p>4000 BHP (A)</p> Signup and view all the answers

Which type of engine configuration is used in the GM locomotive power pack?

<p>16-cylinder V-arrangement (C)</p> Signup and view all the answers

How does the fuel efficiency of the GM locomotive compare to ALCO design locomotives?

<p>11% better (D)</p> Signup and view all the answers

What is the compression ratio of the engine in the GM locomotive?

<p>16:1 (C)</p> Signup and view all the answers

What is the maximum voltage output of the traction alternator in the GM locomotive?

<p>2600 VDC (A)</p> Signup and view all the answers

What type of alternator is included in the main generator assembly of the GM locomotive?

<p>CA6B (C)</p> Signup and view all the answers

Which of the following features is not associated with the GM locomotive?

<p>Three-stroke engine (B)</p> Signup and view all the answers

What is the primary function of the EM 2000 display panel?

<p>To provide a diagnostic interface between the control computer and the operating crew (C)</p> Signup and view all the answers

Which component is not part of the back panel of the electrical control cabinet?

<p>TCC electronic blowers (D)</p> Signup and view all the answers

How many push button keys does the keypad on the EM 2000 display panel have?

<p>16 (A)</p> Signup and view all the answers

What is the purpose of the circuit breaker panel in the context provided?

<p>To control the electrical flow and protect against overloads (A)</p> Signup and view all the answers

Which of the following components helps to keep other electrical components cool and dust free?

<p>Electrical cabinet Blower (A)</p> Signup and view all the answers

What do TCC1 and TCC2 represent in the traction control converter compartment?

<p>Traction Control Converters (A)</p> Signup and view all the answers

Which component is present in the main generator compartment?

<p>Traction Motor blower (D)</p> Signup and view all the answers

What purpose does the DC link transfer switch serve?

<p>To manage power distribution between devices (C)</p> Signup and view all the answers

What are Dynamic Grid Cooling fans used for?

<p>To maintain optimal temperatures within the traction control converter compartment (A)</p> Signup and view all the answers

What is the primary purpose of the suction strainer in the fuel feed system?

<p>To separate foreign particles from the fuel oil. (A)</p> Signup and view all the answers

At what pressure does the primary filter's bypass valve open?

<p>30 PSI (A)</p> Signup and view all the answers

What happens when the secondary filters are choked and the pressure difference reaches 60 PSI?

<p>Fuel is diverted back to the fuel tank. (C)</p> Signup and view all the answers

Which component is responsible for supplying an adequate quantity of fuel at various loads?

<p>Fuel pump (C)</p> Signup and view all the answers

What indicates a clogged primary filter in the fuel system?

<p>Pressure difference reaching 30 PSI (D)</p> Signup and view all the answers

Which of the following best describes the secondary filters?

<p>They are of spin-on type and have a bypass valve. (C)</p> Signup and view all the answers

What is the role of the sight glass in the fuel system?

<p>To show the condition of the filters. (C)</p> Signup and view all the answers

Where does the fuel go after passing through the secondary filters?

<p>To the engine mounted unit injectors. (D)</p> Signup and view all the answers

Which component protects the fuel injectors from unfiltered fuel oil?

<p>Secondary filter bypass valve (D)</p> Signup and view all the answers

What is a consequence of a clogged primary filter?

<p>The flow of bypass fuel increases. (C)</p> Signup and view all the answers

What is the purpose of the fuel oil system in the GM locomotive?

<p>To supply fuel to the engine (A)</p> Signup and view all the answers

Which component is NOT part of the electrical system in the GM locomotive?

<p>Primary Fuel Filter (D)</p> Signup and view all the answers

What is the role of the air compressor in the GM locomotive?

<p>To supply compressed air for brake systems (A)</p> Signup and view all the answers

Which of the following does NOT contribute to engine cooling?

<p>Air Brake Rack (A)</p> Signup and view all the answers

Which system is responsible for supplying the engine with fuel at the appropriate time?

<p>Fuel Pump (A)</p> Signup and view all the answers

What is the purpose of the lube oil filter tank?

<p>To remove contaminants from lube oil (B)</p> Signup and view all the answers

Which component helps in regulating the engine's fuel usage?

<p>Governor (D)</p> Signup and view all the answers

Which of the following components is used for cooling the traction motors?

<p>Traction Motor Cooling Air Blower (A)</p> Signup and view all the answers

Which of the following components serves as an air filter in the locomotive?

<p>Inertial Air Filters (C)</p> Signup and view all the answers

What is the function of the engine exhaust stack?

<p>To expel exhaust gases from the engine (C)</p> Signup and view all the answers

Flashcards

GM Locomotive Power Pack

A type of locomotive with a 16-cylinder, two-stroke, 'V' configuration internal combustion engine.

Cylinder Arrangement (GM Locomotive)

The arrangement of cylinders in the GM locomotive's engine, with two banks of cylinders forming a 'V' shape.

Compression Ratio (GM Locomotive)

The ratio of the volume of the cylinder when the piston is at the bottom of its stroke to the volume when it is at the top of its stroke.

Displacement per Cylinder (GM Locomotive)

The volume of air displaced by the piston in one complete stroke.

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Max. Continuous Current (GM Locomotive)

The maximum continuous electrical current that the traction alternator can output.

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Main Generator (GM Locomotive)

A part of the locomotive that converts mechanical energy from the engine into electrical energy for the traction motors.

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CO-CO Type Locomotive

A type of locomotive with two bogies, each with three axles, and a total of six axles.

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Dynamic Brake Fans

A device that helps to brake a locomotive by using the engine's power to resist motion.

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Jacking Pads

A part on a locomotive that provides a stable platform for lifting the locomotive.

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Electrical Control Cabinet

The main control center for all electrical systems on a GM locomotive.

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Fuel Pump

A pump that moves fuel from the tank to the engine.

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Engine Starting Motors

Electric motors used to start the locomotive engine.

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Traction Control Cabinet

A separate cabinet that manages the locomotive's traction control system.

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Traction Motor Cooling Air Blower

A blower that circulates air to cool the traction motors.

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Main Generator/Companion Alternator Blower

A blower that circulates air to cool the main generator and companion alternator.

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16-710G3B Diesel Engine

The large, powerful diesel engine driving the locomotive.

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Fuel Oil System

The system that delivers fuel to the engine, ensuring it runs smoothly.

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Circuit Breaker Panel

A panel that contains circuit breakers for the generator field, traction control blowers (TCC1 and TCC2), and other electrical components.

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Test Panel

A panel with jacks used for testing and measuring voltages in the GM locomotive's electrical system.

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EM2000 Display Panel

A system that provides an interface between the control computer and the locomotive crew, consisting of a display screen and keypad.

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Electrical Control Cabinet (Back Panel)

A cabinet that houses key electrical components, including the main control panel (with relays and resistors), computer power supply, digital voltage regulator module (DVR), and other elements.

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Locomotive Control Computer (EM2000)

A control computer that manages locomotive operations, receiving inputs from various systems and controlling the power output.

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Traction Control Converter (TCC)

A control system for the traction motors, it allows the locomotive to accelerate and brake smoothly.

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Traction Generator

The main generator of the locomotive, responsible for producing electricity for the traction motors.

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Traction Control Converter Compartment

A compartment that houses the TCC, dynamic breaking grids, cooling fans, and electronic blowers.

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Main Generator Compartment

A compartment containing the traction generator, traction motor blower, and associated components.

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Oil Pressure Requirements

The minimum oil pressure required for a GM locomotive engine to function properly. It ranges from 8-12 PSI at idle and 25-29 PSI at full speed.

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Oil Pressure Shutdown Feature

A safety feature that automatically shuts down the engine if there is insufficient oil pressure, preventing damage.

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Turbocharger Oil Filter

A filter specifically designed for the turbocharger, protecting its bearings and other lubricated parts from wear and tear.

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Soak Back Oil System

This system ensures the turbocharger is lubricated before engine startup and cools down after shutdown, preventing damage due to heat.

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Soak Back Filter Bypass Valve

A valve that releases excess oil pressure back into the engine sump, preventing damage due to excessive pressure.

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What is the function of the fuel oil system?

The system that draws fuel from the tank, filters it, pressurizes it, and injects it into the engine in the correct amount and in atomized form.

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What are the main components of the fuel feed system?

A fuel tank, a fuel pump, filters, and fuel lines.

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What is the function of the suction strainer?

A strainer located within the fuel tank that separates foreign particles before the fuel reaches the pump.

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What is the purpose of the fuel pump?

It ensures a consistent fuel supply to the engine, even at different speeds and loads.

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What is a primary fuel filter?

The first filter in the fuel feed system, usually with a bypass valve and sight glass.

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What is the bypass pressure of the primary filter?

The pressure at which the primary fuel filter's bypass valve opens, allowing fuel to flow directly to the engine.

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What is a secondary fuel filter?

A second filter located on the engine, usually spin-on type.

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Why is the secondary fuel filter's bypass valve important?

It prevents unfiltered fuel from reaching the injectors, which could damage them.

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How is the fuel distributed to the injectors?

The injectors are supplied with fuel through manifolds located on the engine.

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What is atomisation in the fuel oil system?

The process by which fuel is finely dispersed into tiny droplets before entering the engine.

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Study Notes

Introduction Handbook on General Motor Diesel Locomotive

  • This handbook is for Indian Railway diesel locomotive maintenance staff
  • The handbook was prepared by CAMTECH in February 2006
  • It provides introductory information on GM locomotives
  • The GM locomotives are now included in Indian railway's diesel locomotive fleet
  • The 4000 HP, computer-controlled GM locomotives have several improved features compared to Alco designs
  • Suggestions for improvements to the handbook are welcome and will be considered for future editions

Book Details

  • Name: Introduction Handbook on General Motor Diesel Locomotive
  • Reference No: IRCAMTECH/2006/M/D/GM loco/1.0
  • Edition: First Edition
  • Year of Publication: 2006
  • Target group: Diesel shed's staff
  • Total number of pages: 72

Preface

  • The GM locomotives have been added to Indian Railways' diesel locomotive fleet, with production starting at DLW, Varanasi
  • The GM locomotives have advanced features compared to existing Alco designs
  • This handbook aims to educate diesel loco maintenance personnel about GM locomotives

Contents

  • The handbook contains detailed information on the GM locomotives, including:
    • Introduction of the GM Locomotive
    • General information data
    • Various parts and their location
    • Fuel oil system
    • Cooling water system
    • Lube oil system
    • Air intake system
    • Compressed air system
    • CCB Air Brake System
    • Electrical System
    • Computers control of locomotive
    • Major equipments of GM locomotives
    • Differences between WDG4 & WDP4 locomotives

Introduction to the GM Locomotive

  • WDG4 and WDP4 series locomotives are GM locomotives
  • GT46 MAC is for goods service, GT46 PAC for passenger service
  • Engine model number is 710G3B
  • Equipped with a microprocessor-based computer control system (EM-2000)
  • Includes a diagnostic display system (DDS)
  • Monitors and controls traction power
  • Records and indicates faults, allows diagnostic testing

General Information Data

  • Locomotive Model Designation: GT46MAC
  • Under Truck Type: CO-CO
  • Nominal Locomotive Power: 4000 HP
  • Engine Model(s): 710G3B
  • Number of Cylinders: 16
  • Engine Type: Two-Stroke, Turbo Charged
  • Cylinder Arrangement: 45° V Arrangement
  • Compression Ratio: 16:1
  • Displacement per Cylinder: 11635 cm³ (710 Cu.In)
  • Cylinder Bore: 230.19 mm (9-1/16")
  • Cylinder Stroke: 279.4 mm (11")
  • Rotation (Facing Generator End): Counter-clockwise
  • Full Speed: 904 RPM
  • Normal Idle Speed: 269 RPM
  • Low Idle Speed: 200 RPM
  • Main Generator: TA17-CA6B
  • Traction Alternator: TA17
  • Companion Alternator: CA6B
  • Maximum Voltage: 2600 VDC

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