12 Questions
What is the primary goal of a garment production system?
To generate finished products
What type of production system involves one operator making a complete garment from start to finish?
Individual System or Make Through System
In which type of production system are operators paid according to the number of pieces produced?
Piece Rate Production System
What is the primary advantage of an individual system of assembling garments?
Effective for producing small quantities of varied garments
What is a key factor in determining the best apparel production system?
All of the above
What is a characteristic of a factory production system?
There is a system in place to ensure smooth operations
What is a key factor in determining the choice of production system in the apparel industry?
Type of product being made
What is a characteristic of the Progressive Bundle System?
Bundles of garments are moved in sequence from one operator to the next
What is an advantage of the Unit Production System?
Improved work efficiency and product quality
What is a unique feature of the Modular Production System?
Multi-skilled operators work in teams
What is measured in the Modular Production System?
Team performance
Why is the Unit Production System particularly useful in the fashion industry?
It allows for quick response to changing fashion trends
Study Notes
Garment Production System
- A garment production system integrates materials handling, production processes, personnel, and equipment to direct work flow and generate finished products.
Types of Production Systems
- There are two kinds of production systems: Individual System or Make Through System, and Factory Production System.
Individual System or Make Through System
- In this system, one operator or a small team makes a complete garment at a time by carrying out all the sewing processes necessary to assemble a garment.
- It is effective when producing small quantities of varied garments.
- This type of system is commonly used by homemakers, local tailors, and boutiques.
Piece Rate Production System
- Operators are paid according to the number of pieces produced.
- It is a popular production system in small and unorganized factories.
Factory Production System
- The choice of production system depends on the type of product, number of products to be made, when the products are needed, the size of the factory, and the skills of workers.
Progressive Bundle System (PBS)
- In this system, bundles of garments parts are moved in sequence from one sewing machine operator to the next.
- Each worker receives a bundle of unfinished garments and performs a single operation on each garment in the bundle.
- The success of PBS depends on how the production system is set up and used in a factory.
Unit Production System (UPS) or Overhead Production System
- It is a flexible material handling system that requires a computerized overhead transportation system to move garment components automatically from one workstation to the next according to a predetermined sequence.
- It replaces traditional garment production systems and improves work efficiency and product quality.
Modular Production System
- In this system, sewing operators work as a team, each doing multiple operations.
- Operators help each other to finish garments quickly, and the team is fully responsible for quality and production.
- It is successful where quick response is needed.
This quiz covers the garment production system, including materials handling, production processes, and equipment that transform raw materials into finished garments. Learn about the different types of production systems and how they depend on product, company policies, and manpower skills.
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