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Questions and Answers
What nutritional loss can decrease by up to 78% during the slicing of cucumber?
What nutritional loss can decrease by up to 78% during the slicing of cucumber?
How do emulsifying agents affect interfacial tension?
How do emulsifying agents affect interfacial tension?
Which factors influence nutritional losses during storage?
Which factors influence nutritional losses during storage?
What effect does increased surface area during size reduction have on nutritional value?
What effect does increased surface area during size reduction have on nutritional value?
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What classification is used for emulsifiers with low HLB values (below 9)?
What classification is used for emulsifiers with low HLB values (below 9)?
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Which volatile compounds are primarily lost during size reduction of spices and nuts?
Which volatile compounds are primarily lost during size reduction of spices and nuts?
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What is the primary benefit of using colloid mills in food processing?
What is the primary benefit of using colloid mills in food processing?
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What happens to the viscosity of the continuous phase when emulsifiers are added?
What happens to the viscosity of the continuous phase when emulsifiers are added?
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How does ultrasonic homogenisation improve the characteristics of food emulsions?
How does ultrasonic homogenisation improve the characteristics of food emulsions?
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What is a common characteristic of synthetic emulsifiers like glycerol esters?
What is a common characteristic of synthetic emulsifiers like glycerol esters?
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What is a significant effect of homogenisation on the texture of milk?
What is a significant effect of homogenisation on the texture of milk?
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What type of emulsion is margarine classified as?
What type of emulsion is margarine classified as?
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What is one of the nutritional benefits of homogenisation in food processing?
What is one of the nutritional benefits of homogenisation in food processing?
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Which type of force is primarily used for reducing the size of brittle foods?
Which type of force is primarily used for reducing the size of brittle foods?
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What is a primary benefit of size reduction in food processing?
What is a primary benefit of size reduction in food processing?
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Which process is NOT typically associated with size reduction in solids?
Which process is NOT typically associated with size reduction in solids?
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When a material exceeds its elastic limit, what is likely to occur?
When a material exceeds its elastic limit, what is likely to occur?
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Which force type is most effective for processing fibrous foods?
Which force type is most effective for processing fibrous foods?
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What potential negative effect can size reduction have on food quality?
What potential negative effect can size reduction have on food quality?
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What is one of the main considerations when controlling the size of particles during the reduction process?
What is one of the main considerations when controlling the size of particles during the reduction process?
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How does size reduction impact ingredient mixing for food products like dried soups?
How does size reduction impact ingredient mixing for food products like dried soups?
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What is the primary function of stabilizers in O/W emulsions?
What is the primary function of stabilizers in O/W emulsions?
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Which type of homogeniser is commonly used for emulsification of low-viscosity liquids?
Which type of homogeniser is commonly used for emulsification of low-viscosity liquids?
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What characterizes the process of homogenization compared to emulsification?
What characterizes the process of homogenization compared to emulsification?
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Ice cream is classified as what type of emulsion?
Ice cream is classified as what type of emulsion?
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What is the primary operation of pressure homogenisers?
What is the primary operation of pressure homogenisers?
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What is the main continuous phase in cake batters?
What is the main continuous phase in cake batters?
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Which of the following is NOT a type of homogeniser mentioned?
Which of the following is NOT a type of homogeniser mentioned?
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Which of the following best describes water in oil (W/O) emulsions?
Which of the following best describes water in oil (W/O) emulsions?
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What is a primary benefit of using ultrasonic blades for size reduction?
What is a primary benefit of using ultrasonic blades for size reduction?
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What is a suitable condition for cutting meats to enhance efficiency?
What is a suitable condition for cutting meats to enhance efficiency?
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Which type of food requires food-grade lubricants for effective cutting?
Which type of food requires food-grade lubricants for effective cutting?
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Which of the following is NOT a type of size reduction equipment for fibrous foods?
Which of the following is NOT a type of size reduction equipment for fibrous foods?
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Why is knife blade sharpness important in food processing?
Why is knife blade sharpness important in food processing?
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What characteristic of ultrasonic cutting technology enhances the cut quality?
What characteristic of ultrasonic cutting technology enhances the cut quality?
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Which type of foods are typically dry particulate foods?
Which type of foods are typically dry particulate foods?
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What is a notable feature of ultrasonic cutting compared to traditional methods?
What is a notable feature of ultrasonic cutting compared to traditional methods?
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Study Notes
Size Reduction Fundamentals
- Size reduction, also known as comminution, is the process of decreasing the average size of solid food.
- It involves grinding, compression, or impact forces.
- Key processes for liquids include homogenization, emulsification, and atomization.
- Increased surface area due to size reduction enhances drying rates, heating, cooling rates, and extraction efficiency.
- It improves ingredient mixing for products such as dried soup and cake mixes.
Forces Utilized in Size Reduction
- Compression Forces: Used to fracture brittle solids like crystalline foods.
- Impact Forces: Used for hard materials, where collisions cause food to break apart along lines of weakness.
- Shearing (Attrition) Forces: Employed for fibrous or softer foods, tearing them apart.
The Effect of Size Reduction on Food Quality
- Quality Improvements: Enhanced eating quality, suitability for further processing, and an expanded range of available products.
- Potential Degradation: May promote enzymatic or microbial degradation, requiring additional preservative treatments.
Equipment for Size Reduction of Solid Foods
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Categories of Food Materials:
- Fibrous Foods: Meats, fruits, and vegetables with firm textures requiring specific cutting conditions.
- Dry Particulate Foods: Grains and dry powders, often reduced to fine powders for processing.
Importance of Knife Blade Sharpness
- Sharp blades minimize cutting force, prevent cell rupture that leads to product damage and reduced yield.
- Lubricants, like water for moist foods and food-grade lubricants for sticky foods, minimize friction during cutting.
Ultrasonic Cutting Technology
- Introduced in the 1990s, utilizes blades or probes that vibrate at 20kHz, resulting in a cutting stroke of 50–100 µm.
- Offers superior cut quality with minimal disturbance to food structure and lower cutting force.
Four Main Types of Size Reduction Equipment for Fibrous Foods:
- Slicing and Flaking Equipment
- Dicing Equipment
- Shredding Equipment
- Pulping Equipment
Advanced Slicing Equipment
- Small, often unreported, changes in color, flavor, and aroma of dry foods may occur during size reduction.
- Carotene oxidation can lead to bleaching and nutritional loss in dry foods.
- Volatile compounds in spices and nuts are lost during size reduction.
- Cell disruption in moist foods accelerates enzymatic reactions causing quicker flavor, aroma, and color deterioration.
Nutritional Value and Losses During Size Reduction
- Increased surface area during size reduction accelerates the oxidation of fatty acids and carotenes.
- Vitamin C and thiamin losses can be significant during size reduction (e.g., cucumber).
- Nutritional losses during storage depend on temperature, moisture content, and oxygen concentration.
Size Reduction of Liquid Foods: Emulsification and Homogenization
- Emulsification: Creates stable emulsions by mixing immiscible liquids.
- Homogenization: Increases the intensity of emulsification, reducing droplet size and increasing particle number in the dispersed phase.
Theory of Emulsions
- Oil in Water (O/W): Example: Milk.
- Water in Oil (W/O): Example: Margarine.
Role of Emulsifying Agents
- Reduce interfacial tension between phases, preventing droplet coalescence.
- Lower the energy required to form emulsions.
- Classified as polar or non-polar.
- Examples: Glycerol esters, sorbitan esters of fatty acids.
- HLB values specify the emulsifier's hydrophilic-lipophilic balance.
Stabilizers in Emulsions
- Polysaccharide hydrocolloids function as stabilizers, forming viscous solutions or gels in water.
- They increase viscosity in O/W emulsions, preventing coalescence.
Five Main Types of Homogenizers:
- High-speed mixers
- Pressure homogenizers
- Colloid mills
- Ultrasonic homogenizers
- Hydroshear homogenizers and microfluidizers
High-speed Mixers
- Utilize turbines or propellers to pre-mix emulsions of low-viscosity liquids.
- Create shearing forces at the edges and tips of blades.
- Commonly used for emulsification in food processing.
Pressure Homogenizers
- High-pressure pumps operate at 10,000–70,000 × 10³ Pa.
- Force liquid through a small gap at high velocity, creating turbulence and shear forces.
- Widely used in milk pasteurization, ice cream, and soup production.
Colloid Mills
- Disc mills with a small clearance between rotating and stationary discs.
- Generate high shearing forces suitable for high-viscosity liquids.
- Effective for peanut butter, meat, or fish pastes..
Ultrasonic Homogenizers
- Use high-frequency sound waves (18–30 kHz) to cause compression and cavitation of air bubbles.
- Produce emulsions with droplet sizes of 1–2 μm.
- Commonly used for salad creams, baby foods, and essential oil emulsions.
Hydroshear Homogenizers and Microfluidizers
- Hydroshear homogenizers create shear by spinning liquid in increasingly smaller circles.
- Microfluidisers pump fluids into chambers, generating shear and turbulence.
- Produce droplets smaller than 1 μm.
Effect of Homogenization on Foods
- Affects the mouthfeel and texture of liquid and semi-liquid foods.
- Reduces fat globules in milk, providing a creamier texture.
Dairy Products and Margarine
- Butter: Created by churning cream, forming butter grains.
- Margarine: A water-in-oil (w/o) emulsion, produced from oils and skim milk emulsified together.
- Texture is achieved through fat crystallization during chilling.
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Description
Test your knowledge on the fundamentals of size reduction in food science. This quiz covers the processes involved in comminution, the forces utilized for size reduction, and the effects on food quality. Perfect for students and professionals in the food technology field.