Podcast
Questions and Answers
What defines food safety?
What defines food safety?
Which statement best describes food hygiene?
Which statement best describes food hygiene?
What is the primary focus of Good Manufacturing Practices (GMP)?
What is the primary focus of Good Manufacturing Practices (GMP)?
Which of the following is a key principle of Good Hygienic Practices (GHP)?
Which of the following is a key principle of Good Hygienic Practices (GHP)?
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What is Codex Alimentarius primarily known for?
What is Codex Alimentarius primarily known for?
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Which of the following is NOT considered a key principle in food safety management?
Which of the following is NOT considered a key principle in food safety management?
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Why is proper personnel management crucial in food safety?
Why is proper personnel management crucial in food safety?
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What aspect of food production does Codex Alimentarius emphasize?
What aspect of food production does Codex Alimentarius emphasize?
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What is essential for managing allergens in raw materials?
What is essential for managing allergens in raw materials?
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Which method is NOT a preventive measure for controlling cross-contamination?
Which method is NOT a preventive measure for controlling cross-contamination?
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How should 'may contain' labeling be based?
How should 'may contain' labeling be based?
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Which of the following is considered a physical hazard?
Which of the following is considered a physical hazard?
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What is a key feature of the knife and pen policy?
What is a key feature of the knife and pen policy?
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What does validation in allergen risk management involve?
What does validation in allergen risk management involve?
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Which of the following is a major source of customer complaints related to physical hazards?
Which of the following is a major source of customer complaints related to physical hazards?
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What aspect do recipes and preparation methods primarily determine?
What aspect do recipes and preparation methods primarily determine?
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What is the primary goal of cleaning and disinfection in a food safety context?
What is the primary goal of cleaning and disinfection in a food safety context?
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Which of the following is NOT a step in the cleaning and disinfection process?
Which of the following is NOT a step in the cleaning and disinfection process?
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What type of cleaning materials should be used in areas with high care zones?
What type of cleaning materials should be used in areas with high care zones?
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Which component is essential for an effective pest control plan?
Which component is essential for an effective pest control plan?
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Which of the following is an example of a prerequisite program (PRP) related to personnel?
Which of the following is an example of a prerequisite program (PRP) related to personnel?
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What is the main focus of HACCP in food safety management?
What is the main focus of HACCP in food safety management?
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Which materials must be stored in a separate room to avoid contamination during the cleaning process?
Which materials must be stored in a separate room to avoid contamination during the cleaning process?
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What does a visual inspection in the cleaning process help identify?
What does a visual inspection in the cleaning process help identify?
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What is the main purpose of Pre-requisite programs (PRP)?
What is the main purpose of Pre-requisite programs (PRP)?
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Which regulation outlines the general hygiene requirements for primary production related to PRPs?
Which regulation outlines the general hygiene requirements for primary production related to PRPs?
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Which of the following is NOT a proposed PRP listed in Commission Notice 2016/C278?
Which of the following is NOT a proposed PRP listed in Commission Notice 2016/C278?
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How are PRPs designed according to the nature of a business?
How are PRPs designed according to the nature of a business?
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What does 'Critical Control Point' (CCP) refer to in HACCP?
What does 'Critical Control Point' (CCP) refer to in HACCP?
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What is a key aspect of PRPs in food businesses?
What is a key aspect of PRPs in food businesses?
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Which of the following PRPs specifically addresses the management of food contaminants?
Which of the following PRPs specifically addresses the management of food contaminants?
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What is one of the obligations for PRPs in food businesses?
What is one of the obligations for PRPs in food businesses?
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What is an essential aspect of temperature control in storage rooms?
What is an essential aspect of temperature control in storage rooms?
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How should personnel maintain their personal hygiene while handling food?
How should personnel maintain their personal hygiene while handling food?
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What should be done to ensure potable water is safe for food preparation?
What should be done to ensure potable water is safe for food preparation?
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Which of the following is an effective method for controlling airflow to prevent contamination?
Which of the following is an effective method for controlling airflow to prevent contamination?
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What is a recommended action for personnel before working with food?
What is a recommended action for personnel before working with food?
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Which approach is correct regarding the calibration of temperature measurement devices?
Which approach is correct regarding the calibration of temperature measurement devices?
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What is a critical factor to control regarding personnel health in food handling?
What is a critical factor to control regarding personnel health in food handling?
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Which practice is essential after treating raw food products?
Which practice is essential after treating raw food products?
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What is a key characteristic of floors in a production area?
What is a key characteristic of floors in a production area?
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Which feature is essential for doors in food handling areas?
Which feature is essential for doors in food handling areas?
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What is a recommended practice for hand washing facilities?
What is a recommended practice for hand washing facilities?
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What is crucial for effective storage of raw materials?
What is crucial for effective storage of raw materials?
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When selecting materials for equipment, which is preferable?
When selecting materials for equipment, which is preferable?
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What lighting intensity is required at inspection points in food production areas?
What lighting intensity is required at inspection points in food production areas?
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What type of waste disposal system should be implemented to avoid cross-contamination?
What type of waste disposal system should be implemented to avoid cross-contamination?
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Which condition is important for ceilings in food processing areas?
Which condition is important for ceilings in food processing areas?
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What type of surfaces are recommended for pipelines in food processing facilities?
What type of surfaces are recommended for pipelines in food processing facilities?
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Which practice is important for maintaining equipment in food processing?
Which practice is important for maintaining equipment in food processing?
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Study Notes
Pre-Requisite Programs (PRP)
- PRP is a set of specific and documented activities/facilities
- These are implemented following the Codex General Principles of Food Hygiene, GMP, and legislation
- The goal is to create general preventive control measures for safe food production and processing at all stages of the food chain.
- PRP covers Good Hygienic Practices (GHP), Good Manufacturing Practices (GMP), and legislation
- More than just a working instruction, plan, or regulation
- Includes general control measures with regular verification of effectiveness
Learning Goals
- Key definitions include Codex Alimentarius, GMP/GHP, PRP, and HACCP.
- PRPs in the fish industry cover basic requirements for safe and hygienic production.
Definitions
- Food Safety: The condition of foodstuffs in all stages of production, processing, and distribution, ensuring consumer health and safety, considering normal use and available information.
- Food safety hazard (absence of biological, chemical or physical hazards): Absence of biological, chemical or physical hazards in concentrations/quantities that can cause adverse health effects
- Food Hygiene: All conditions/measures necessary for the safety and suitability of food throughout the food chain.
- Codex Alimentarius: A collection of internationally recognized standards, guidelines, and codes of practice related to food and food production. It is adopted by the Codex Alimentarius Commission. The General Principles of Food Hygiene CAC/RCP 1-1969 is one important reference document.
Good Manufacturing Practices (GMP) and Good Hygienic Practices (GHP)
- A package of preventive practices/conditions to ensure food safety
- GHP focuses more primarily on hygiene
- GMP stresses accurate work methods
- Keeping contamination level low is crucial
- Preventing microorganism development
Important GMPs
- Cleaning and disinfection
- Pest control
- Water and air quality control
- Temperature control
- Personnel hygiene/training/medical screening
- Structure and infrastructure
- Waste Management
- Technical maintenance and calibration
- Control of raw material
- Traceability and recall
- Allergen policy
- Physical and chemical contamination
- Work methodologies
Pre-requisite Programs (PRP) in Detail
- Detailed activities/facilities for each PRP such as Cleaning/Disinfection, Pest Control, Water/Air quality, Temperature Control, and Personnel Hygiene.
Hazard Analysis Critical Control Points (HACCP)
- An auto-control system.
- Identifies, evaluates, and controls hazards significant for food safety.
- Consistent with HACCP principles (e.g, critical control points).
Relation GP–PRP–HACCP
- General hygiene measures (GP) are transformed into practically manageable, company-specific surveillance systems (PRP).
- Hazard Analysis Critical Control Points (HACCP) will determine company-specific hazards.
Overview of 14 PRPs
- The study notes include the descriptions of the 14 PRPs, namely: Cleaning and disinfection, Pest control, Water and air quality, Temperature control, Personnel (hygiene, training, medical screening), Structure and infrastructure, Waste management, Technical maintenance and calibration, Control of raw materials, Traceability, recall, Allergen policy, Physical and chemical contamination, and Work methodology.
PRP 1: Cleaning and Disinfection
- General aim: Keep vermin out, prevent microorganism accumulation.
- Cleaning: Remove dirt; visually clean.
- Disinfection: Kill present microorganisms.
PRP 2: Pest Control
- Insects/rodents are sources of pathogens.
- Damage packaging material and raw materials.
- Prevent: exterior walls, pipes, windows etc.
- Maintain pest control methods.
PRP 3: Water/Air Quality
- Potable water for food preparation and cleaning.
- Non-potable water → separate lines.
- Water supply should be indicated on a plan with analysis.
- Airflow can cause microorganism movement. Clean and control filters.
- Avoid combustion gases and condensation forming in the production area.
PRP 4: Temperature Control
- Bacteria multiply rapidly with suitable temperature, in less time.
- Storage, rooms, and transport procedures need to control temperatures.
PRP 5: Personnel
- Health: medical examinations, hand/face inspection, report illness, first-aid kit
- Hygienic handling: wash hands and clothing after raw product handling. Avoid contact with cooked products and use gloves where necessary.
- Personal hygiene: washing hands, hair covers.
PRP 6: Structure/Infrastructure
- Design phase: contamination sources, water/waste management, power/transport
- Climate: temperature/humidity
- Building: room arrangement, cross-contamination prevention, structural components
- Equipment: Cleanability, monitoring devices, installation/layout.
PRP 7: Technical Maintenance
- Maintenance plans are crucial for repairs.
- Prevent parts from deteriorating over time.
- Hygiene rules must be followed during technical maintenance.
PRP 8: Waste Management
- Waste removal without food/water contamination.
- Immediate removal of spoiled food.
- Garbage cans should be in good condition (washable, non-absorbent).
- Different waste types, waste collection, responsible persons, storage and removal are essential.
PRP 9: Raw Material Control
- Classify raw materials:
- Raw materials (in narrow sense), auxiliary materials (e.g., coloring agents, preservatives), ingredients (e.g., intermediate products), and packaging materials/food contact materials.
- Purchase policy: Supplier selection, agreements, and audits
- Supplier evaluation: Commercial delivery, food hygiene quality, business relationships
- Reception of materials: Control incoming goods, clear working instructions, and checking order compliance with specifications.
- Storage: FIFO principle, avoid quality deterioration, contamination and packages must be stored correctly.
PRP 10: Traceability and Recall
- Establish clear traceability procedures.
- Develop recall procedures.
- Handle returned/non-conform products appropriately.
PRP 11: Allergen Management
- Identify 14 recognized allergens.
- Implement allergen risk management to prevent adverse reactions.
- Identify cross-contamination risks and minimize them.
- Use preventive measures like closed packages, separate recipients, and cleaning procedures.
PRP 12: Physical/Chemical Contamination
- Control contamination from environment, working methods with prevention strategies.
- List physical hazards: Glass, hard plastics, metal, wood, etc.
- Identify major causes of customer complaints.
- Control chemical hazards. For example cleaning/disinfection products and oil/ink.
- Implementation of knife and pen policies. Registration of knives. No cutter knives and just metal detectable pens.
PRP 13: Product Information Management
- Handle preparation methods: Determine who can change methods, who distributes them within the company, and which personnel should know them. Also, procedures for changed preparation methods need to be established.
- Label information: Necessary information is detailed, who is responsible to design/verify/consult with clients, and keeping records of changes.
- End-product specifications: Necessary information for production, estimating hazards for final product is needed.
PRP 14: Work Methodology
- Avoidance of contamination and microorganism growth
- Maintaining the appropriate quality standards for all production stages.
- Clear work instructions based on simplicity and efficiency (e.g., KISS principle – Keep It Straight Simple).
ATP-Bio-luminescence Measurement
- A method to assess surfaces' cleanliness.
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Description
Test your knowledge on food safety, hygiene, and Good Manufacturing Practices. This quiz covers essential aspects like allergen management and the Codex Alimentarius. Assess your understanding of key principles that ensure safe food production.