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Questions and Answers
Which of the following best describes the term 'non-ferrous metals'?
Which of the following best describes the term 'non-ferrous metals'?
- Metals that are not suitable for engineering purposes.
- Metals that have a metal other than iron as their main constituent. (correct)
- Metals that contain iron as their main constituent.
- Metals that have a high melting point.
What is considered the MOST important factor when selecting a material for engineering purposes, according to the text?
What is considered the MOST important factor when selecting a material for engineering purposes, according to the text?
- The melting point of the material.
- The material's color and appearance.
- The availability of the material in large quantities.
- The material which serves the desired objective at the minimum cost. (correct)
Which of the following is NOT a physical property of metals mentioned in the text?
Which of the following is NOT a physical property of metals mentioned in the text?
- Tensile strength (correct)
- Density
- Luster
- Thermal conductivity
What material characteristic is crucial for a lightbulb filament?
What material characteristic is crucial for a lightbulb filament?
Which of the following is a ferrous metal?
Which of the following is a ferrous metal?
What term is derived from the Latin word 'ferrum'?
What term is derived from the Latin word 'ferrum'?
Which characteristic of cast iron makes it unsuitable for parts subjected to shocks?
Which characteristic of cast iron makes it unsuitable for parts subjected to shocks?
Which of the following factors should a designer consider when selecting a material for a project?
Which of the following factors should a designer consider when selecting a material for a project?
What is the range of tensile strength for cast iron?
What is the range of tensile strength for cast iron?
Which of the following is NOT listed as an example of a non-ferrous metal?
Which of the following is NOT listed as an example of a non-ferrous metal?
What is the main reason for the grey color in grey cast iron?
What is the main reason for the grey color in grey cast iron?
What is the approximate percentage range of carbon content in grey cast iron?
What is the approximate percentage range of carbon content in grey cast iron?
Which material is used to separate iron from oxygen in its ore during the smelting process?
Which material is used to separate iron from oxygen in its ore during the smelting process?
Besides its low cost, what is another advantage of cast iron regarding its machinability?
Besides its low cost, what is another advantage of cast iron regarding its machinability?
What role does limestone play in the smelting process of iron?
What role does limestone play in the smelting process of iron?
Which of the following is a characteristic of grey cast iron?
Which of the following is a characteristic of grey cast iron?
According to IS: 1570 (Part-I)-1978 (Reaffirmed 1993), what does the designation 'Fe 290' indicate?
According to IS: 1570 (Part-I)-1978 (Reaffirmed 1993), what does the designation 'Fe 290' indicate?
What does 'Fe E' signify in the context of steel designations according to IS: 1570 (Part-I)-1978 (Reaffirmed 1993)?
What does 'Fe E' signify in the context of steel designations according to IS: 1570 (Part-I)-1978 (Reaffirmed 1993)?
What is the minimum yield stress for the steel designated as 'Fe E 220', according to IS: 1570 (Part-I)-1978 (Reaffirmed 1993)?
What is the minimum yield stress for the steel designated as 'Fe E 220', according to IS: 1570 (Part-I)-1978 (Reaffirmed 1993)?
For steels designated under IS: 1570, which property is indicated by the numerical value following 'Fe' or 'Fe E'?
For steels designated under IS: 1570, which property is indicated by the numerical value following 'Fe' or 'Fe E'?
What is the minimum tensile strength for the steel designated as 'Fe 290' as defined by IS: 1570 (Part-I)-1978 (Reaffirmed 1993)?
What is the minimum tensile strength for the steel designated as 'Fe 290' as defined by IS: 1570 (Part-I)-1978 (Reaffirmed 1993)?
What is the minimum percentage elongation of steel designated 'Fe 290'?
What is the minimum percentage elongation of steel designated 'Fe 290'?
According to IS: 1570, both ‘Fe 290’ and ‘Fe E 220’ steels have the same value for which property?
According to IS: 1570, both ‘Fe 290’ and ‘Fe E 220’ steels have the same value for which property?
In which year was the IS: 1570 (Part-I)-1978 standard reaffirmed?
In which year was the IS: 1570 (Part-I)-1978 standard reaffirmed?
Which steel designation has the highest maximum carbon percentage?
Which steel designation has the highest maximum carbon percentage?
Which of the following steel designations is best suited for small parts that undergo cyaniding or carbonitriding?
Which of the following steel designations is best suited for small parts that undergo cyaniding or carbonitriding?
For parts requiring good machinability and finish, which steel designation should be chosen?
For parts requiring good machinability and finish, which steel designation should be chosen?
What is the maximum allowed phosphorus percentage for all steel designations listed?
What is the maximum allowed phosphorus percentage for all steel designations listed?
Which steel designation has the highest minimum manganese percentage requirement?
Which steel designation has the highest minimum manganese percentage requirement?
Which steel designation is suitable for moderately stressed parts requiring more strength than mild steel?
Which steel designation is suitable for moderately stressed parts requiring more strength than mild steel?
Which steel designation is specifically used for engine shafts and connecting rods?
Which steel designation is specifically used for engine shafts and connecting rods?
What is the maximum silicon percentage allowed for steel designation 40C10S18?
What is the maximum silicon percentage allowed for steel designation 40C10S18?
What is the approximate percentage range of silicon found in silicon steels used for electrical machinery?
What is the approximate percentage range of silicon found in silicon steels used for electrical machinery?
Besides applications in electrical machinery, silicon steels are also used in which of the following?
Besides applications in electrical machinery, silicon steels are also used in which of the following?
What is a key effect of cobalt on steel regarding its performance at high temperatures?
What is a key effect of cobalt on steel regarding its performance at high temperatures?
Which of the following is the primary purpose of adding molybdenum to steel?
Which of the following is the primary purpose of adding molybdenum to steel?
According to the Indian standard IS:1762, what does the figure preceding chemical symbols in alloy steel designation represent?
According to the Indian standard IS:1762, what does the figure preceding chemical symbols in alloy steel designation represent?
If an alloy steel is designated as 40 Cr 4 Mo 2, what is the approximate percentage of molybdenum?
If an alloy steel is designated as 40 Cr 4 Mo 2, what is the approximate percentage of molybdenum?
In the designation of alloy steels as per Indian standards, what multiplying factor is applied to manganese when determining its content?
In the designation of alloy steels as per Indian standards, what multiplying factor is applied to manganese when determining its content?
In the alloy steel designation, when should the symbol 'Mn' be included according to Indian standards?
In the alloy steel designation, when should the symbol 'Mn' be included according to Indian standards?
Which of the following steel designations is used in helical automobile front suspension springs?
Which of the following steel designations is used in helical automobile front suspension springs?
Which steel designation has the highest range of Molybdenum (Mo) content described in the table?
Which steel designation has the highest range of Molybdenum (Mo) content described in the table?
According to the provided information, what is the maximum percentage of Chromium (Cr) found in '15Cr3Mo55' steel?
According to the provided information, what is the maximum percentage of Chromium (Cr) found in '15Cr3Mo55' steel?
Which of the following components is least likely to be made from 35Mn2Mo28, according to the provided content?
Which of the following components is least likely to be made from 35Mn2Mo28, according to the provided content?
Which steel designation has the lowest amount of Carbon (C)?
Which steel designation has the lowest amount of Carbon (C)?
What is the minimum percentage of Manganese (Mn) present in '35Mn2Mo45' steel?
What is the minimum percentage of Manganese (Mn) present in '35Mn2Mo45' steel?
According to the table, which steel grade is used for components requiring medium to high tensile strength?
According to the table, which steel grade is used for components requiring medium to high tensile strength?
Which designator indicates the presence of both Chromium (Cr) and Molybdenum (Mo)?
Which designator indicates the presence of both Chromium (Cr) and Molybdenum (Mo)?
Flashcards
Grey cast iron
Grey cast iron
A type of iron where carbon is present as free graphite, giving it a grey appearance.
Oxygen
Oxygen
A non-metallic element that can be combined with iron in ores.
Smelting
Smelting
The process where iron is separated from its ore by heating it with carbon monoxide, a product of coke (a form of carbon made from coal).
Coke
Coke
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Reduction
Reduction
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Compressive strength
Compressive strength
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Tensile strength
Tensile strength
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Shear strength
Shear strength
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Non-ferrous Metals
Non-ferrous Metals
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Material Selection in Engineering
Material Selection in Engineering
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Physical Properties of Metals
Physical Properties of Metals
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Thermal Conductivity
Thermal Conductivity
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Electrical Conductivity
Electrical Conductivity
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Melting Point
Melting Point
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Mechanical Properties of Metals
Mechanical Properties of Metals
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Strength
Strength
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10C8S10 steel
10C8S10 steel
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14C14S14 steel
14C14S14 steel
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25C12S14 steel
25C12S14 steel
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40C10S18 steel
40C10S18 steel
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11C10S25 steel
11C10S25 steel
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Silicon Steels
Silicon Steels
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Cobalt in Steel
Cobalt in Steel
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Molybdenum Steel
Molybdenum Steel
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Indian Standard (IS): 1762 (Part I)-1974
Indian Standard (IS): 1762 (Part I)-1974
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Figure indicating 100 times the average percentage carbon
Figure indicating 100 times the average percentage carbon
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Chemical symbol followed by percentage content with multiplying factor
Chemical symbol followed by percentage content with multiplying factor
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Order of chemical symbols and figures in designation
Order of chemical symbols and figures in designation
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IS: 1570-1961 (Reaffirmed 1993)
IS: 1570-1961 (Reaffirmed 1993)
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IS: 1570 Standard
IS: 1570 Standard
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Fe [Number]
Fe [Number]
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Fe E [Number]
Fe E [Number]
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Wrought Steels for General Engineering
Wrought Steels for General Engineering
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Yield Strength
Yield Strength
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Minimum Elongation
Minimum Elongation
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Minimum Percentage Elongation in IS: 1570
Minimum Percentage Elongation in IS: 1570
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15Cr3Mo55 steel
15Cr3Mo55 steel
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40Cr1Mo28 steel
40Cr1Mo28 steel
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35Mn2Mo45 steel
35Mn2Mo45 steel
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35Mn2Mo28 steel
35Mn2Mo28 steel
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Steel Alloy Design
Steel Alloy Design
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Steel alloy composition
Steel alloy composition
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Steel Properties
Steel Properties
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Steel in Engineering Applications
Steel in Engineering Applications
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Study Notes
Engineering Materials and their Properties
- Engineering materials are crucial for design engineers, who must select suitable materials for machine components based on operational conditions, manufacturing processes, and heat treatment effects.
- Engineering materials are primarily classified as metals and their alloys (e.g., iron, steel, copper, aluminum), and non-metals (e.g., glass, rubber, plastics).
- Metals can be further categorized as ferrous (iron-based) and non-ferrous (other metals).
- Material selection factors include availability, suitability for service conditions, and cost.
- Important material properties include physical, chemical, and mechanical properties.
- Physical properties of metals cover luster, color, size, shape, density, thermal and electrical conductivity, and melting point. Relevant data for specific metals are tabulated.
Physical Properties of Metals
- Metals exhibit physical properties like luster, color, density, conductivity, and melting point.
- These properties influence material selection for specific applications.
- Density (kg/m³), melting point (°C), thermal conductivity (W/m°C), and coefficient of linear expansion are tabulated examples of key properties for various metals.
Mechanical Properties of Metals
- Mechanical properties relate to a material's resistance to mechanical forces.
- Key mechanical properties include strength (resisting breaking or yielding), stiffness (resisting deformation), elasticity (regaining original shape), plasticity (retaining deformation), ductility (drawning into wire), brittleness (the opposite of ductility), malleability (ability to be rolled into sheets), toughness (resisting fracture under impact), machinability (how easily a material can be cut), resilience (resisting shock), and creep (permanent deformation under constant stress at high temperatures).
Ferrous Metals
- Ferrous metals are primarily composed of iron.
- Cast iron, wrought iron, and steel are common ferrous materials.
- Pig iron, obtained from smelting iron ore, is the raw material for ferrous alloys.
Types of Cast Iron
- Cast iron is an alloy of iron and carbon (1.7 - 4.5% carbon) with minor amounts of silicon, manganese, phosphorus, and sulfur.
- Carbon exists as graphite (free carbon) or cementite (combined carbon).
- Grey cast iron contains free graphite, making it machinable and having high compressive strength, but low tensile strength. Its fracture surface appears grey.
- White cast iron contains only cementite, making it very hard and brittle. Its fracture surface appears white.
- Chilled cast iron is a type of white cast iron with a hardened outer layer achieved by rapid cooling.
- Mottled cast iron has mixed grey and white areas on fracture, resulting from uneven cooling.
Alloy Steels
- Alloy steels contain additional alloying elements beyond carbon, which improve specific properties.
- Different alloying additions create steels suited for different applications, like high wear resistance, corrosion resistance, or better high-temperature performance.
- Common alloying elements include: nickel, chromium, molybdenum, tungsten, cobalt, and vanadium.
Free Cutting Steels
- Free cutting steels contain added sulfur or lead to enhance machinability due to easy chip breaking, preventing clogging.
- These steels are used for machining operations where smooth cutting is critical.
High-Speed Tool Steels
- These steels retain their hardness at high temperatures, enabling them to be used for cutting tools used at high cutting speeds.
- They contain tungsten, chromium, vanadium, and other alloying elements.
Spring Steels
- Spring steels are designed to possess high elasticity and can withstand repeated loads and stresses, useful for springs.
- Specific compositions are used to improve wear resistance, strength, or corrosion resistance in springs.
Stainless Steel
- Stainless steels exhibit resistance to corrosion due to chromium content.
- Various types of stainless steels exist (martensitic, ferritic, austenitic) each with varying chromium, nickel, and carbon contents and distinctive properties.
Heat-Resisting Steels
- Heat-resisting steels are necessary for applications involving high temperatures; they retain strength and resist scaling under extreme temperatures (e.g., gas turbine blades).
- Composition and properties are tailored for specific temperature ranges and applications.
Non-Ferrous Metals (Other Metals)
- Non-ferrous metals are a diverse collection of metals other than iron, including aluminum, copper, lead, zinc, and their respective alloys.
- They are frequently chosen for their light-weight, corrosion-resistance, and conductivity.
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