Engineering Design Principles Quiz

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Questions and Answers

What is essential for the design team when working with potential subcontractors?

  • To minimize communication with other departments
  • To engage in complete knowledge across all disciplines (correct)
  • To avoid relying on external expertise
  • To develop narrow specialized knowledge

Which principle emphasizes the need for revisiting stages during the design process?

  • Responsibility
  • Compromise
  • Simplification
  • Iteration (correct)

What accurately describes an optimum solution in engineering design?

  • A solution that best satisfies the customer (correct)
  • The simplest solution possible
  • One that completely satisfies the designer's vision
  • A complex solution that addresses multiple needs

Why is detailed knowledge important for design engineers?

<p>It complements their broad knowledge in various disciplines (A)</p> Signup and view all the answers

What do traditional academic courses tend to produce?

<p>Individuals with deep knowledge in very narrow subjects (A)</p> Signup and view all the answers

Which of the following is NOT identified as an important element in engineering as a technology?

<p>Theoretical math (A)</p> Signup and view all the answers

What is indicated as a common danger for engineering designers in their training?

<p>Developing only broad knowledge without details (D)</p> Signup and view all the answers

What principle states that the simplest solution is usually preferred?

<p>Simplification (D)</p> Signup and view all the answers

What type of communication exists between the sales and design departments?

<p>Two way communication with continuous interaction (D)</p> Signup and view all the answers

Which statement correctly describes communication with the purchasing department?

<p>One way communication where design provides technical information (B)</p> Signup and view all the answers

How do manufacturing departments contribute to the design process?

<p>They attend design review meetings to provide feedback and request design changes (A)</p> Signup and view all the answers

What is the primary function of the commissioning and maintenance communication process?

<p>To provide feedback to the design department regarding encountered problems (A)</p> Signup and view all the answers

What role do analysis/specialists have in the communication chain?

<p>They are often consulted by the design team for their expertise (B)</p> Signup and view all the answers

What aspect defines concurrent engineering as mentioned in the context?

<p>Design teams include manufacturing representatives in their meetings (B)</p> Signup and view all the answers

In what way is the development department linked to the design department in smaller companies?

<p>They are merged into a single department due to their close relationship (B)</p> Signup and view all the answers

Why do companies often choose to subcontract manufacturing for some components?

<p>It is typically more cost-effective due to economies of scale (C)</p> Signup and view all the answers

What should the maximum cost specified in the PDS relate to?

<p>Production (ex-works) cost (B)</p> Signup and view all the answers

Which percentile range is typically specified for user population in anthropometrics?

<p>5th to 95th percentile (D)</p> Signup and view all the answers

Why is weight often a critical constraint in industries like aerospace?

<p>Reduced weight generally leads to improved fuel efficiency (C)</p> Signup and view all the answers

What must ergonomic design take into consideration when designing a product for human use?

<p>User capabilities and tasks (C)</p> Signup and view all the answers

What is the aim of specifying the environment in which a product will be used?

<p>To assess potential user interactions and performance (B)</p> Signup and view all the answers

What is a key requirement for controls in product design?

<p>They should operate in an expected manner (B)</p> Signup and view all the answers

What does robust design practices involve in product development?

<p>Ensuring durability and reliability of components (B)</p> Signup and view all the answers

Which of the following is critical for products that will operate in high noise environments?

<p>Audible signals need to be distinguishable (D)</p> Signup and view all the answers

What is the first step in the design process according to the content?

<p>Defining the boundaries for a solution (C)</p> Signup and view all the answers

What should a designer do if a full Product Design Specification (PDS) is provided?

<p>Question the validity of the PDS (D)</p> Signup and view all the answers

Which of the following constraints must be specified in the case of designing a corkscrew?

<p>Production (ex-works) cost (B)</p> Signup and view all the answers

What issue arises from the original problem statement of 'designing a device for removing a cork from a bottle'?

<p>It restricts possible solutions to only those that involve screws (C)</p> Signup and view all the answers

What alternative method for removing corks is mentioned besides a corkscrew?

<p>A wiggle and twist extractor (C)</p> Signup and view all the answers

What is one key aspect that legislation focuses on regarding product disposal?

<p>The identification of all materials for recycling or disposal. (A)</p> Signup and view all the answers

What new intention could redefine the problem statement from removing a cork to removing wine?

<p>It opens up a broader range of solutions (B)</p> Signup and view all the answers

What factor should be specified if the installation of a product is complex?

<p>The skill levels required for installation. (A)</p> Signup and view all the answers

Which two engineering achievements are mentioned as examples of successful designs?

<p>Concorde and Humber Bridge (C)</p> Signup and view all the answers

Which of the following is emphasized as a potential marketing advantage for companies?

<p>Products with less environmental impact. (A)</p> Signup and view all the answers

What is emphasized as important for the design process in the content?

<p>Clear problem statements (D)</p> Signup and view all the answers

What should be developed and specified at the outset to ensure efficient product maintenance?

<p>Policies to minimize downtime. (A)</p> Signup and view all the answers

Why is it important to specify the power sources used for a product?

<p>To outline the energy requirements explicitly. (D)</p> Signup and view all the answers

Which of the following statements is true about the cost of ownership?

<p>It can include factors like operator requirements and energy consumption. (C)</p> Signup and view all the answers

What should be specified regarding potential hazards at the end of a product's life?

<p>Identification and specification of potential hazards. (C)</p> Signup and view all the answers

What is a consequence of specifying increased product life?

<p>It can improve a company's competitive position. (D)</p> Signup and view all the answers

What is the main difference between MTTF and MTBF?

<p>MTBF accounts for mean time to repair, while MTTF does not. (C)</p> Signup and view all the answers

When MTTF and MTBF are the same, what condition is likely true?

<p>The component is never repaired. (B)</p> Signup and view all the answers

How does the failure rate behave under reliability testing with a large sample?

<p>The failure rate is variable depending on the sample. (A)</p> Signup and view all the answers

What does the removal of material to create a smooth profile achieve?

<p>Reduces the possibility of local stresses. (A)</p> Signup and view all the answers

Which of the following is a common cause of residual stresses in components?

<p>Differential cooling after welding. (B)</p> Signup and view all the answers

What is a significant factor that can lead to increased local stresses?

<p>Sharp changes in section or notches. (D)</p> Signup and view all the answers

What effect does extending fatigue life have on a component?

<p>It improves the component's resistance to failures. (B)</p> Signup and view all the answers

In the context of high-stress regions, what does sharpness at the weld corners indicate?

<p>Potential for decreased flow and blockage. (B)</p> Signup and view all the answers

Flashcards

Iteration

The process of repeatedly going through design stages, including backtracking to refine the solution.

Compromise

Finding the best solution that meets the customer's needs, even if it's not perfect.

Communication

Engineers need to be able to communicate effectively with different people and departments.

Teamwork

Working effectively in a group to achieve a common goal.

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Project Management

Planning and managing the resources and timelines of a project.

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Ergonomics

Understanding how humans interact with products and systems.

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Responsibility

The responsibility of ensuring that designs are safe and meet professional standards.

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Simplification

The goal of finding simple and elegant solutions.

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Sales Communication

This involves continuous exchange of information between the design and sales teams. Sales provides customer demands, while design supplies technical details, performance data, and predictions.

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Purchasing Communication

Primarily a one-way communication from the design team to purchasing, supplying technical information needed for procuring components.

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Communication with Specialists

Involves consulting various experts within the company, such as standards, materials, or stress analysis specialists, for assistance with design challenges.

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Manufacturing Communication

While primarily seen as one-way communication with design providing drawings to manufacturing, a multitude of links exist. Manufacturing representatives participate in design reviews to ensure optimal production methods, and provide feedback to the design team for potential changes.

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Commissioning and Maintenance Communication

Involves feedback from commissioning and maintenance departments to the design team regarding encountered problems.

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Development Communication

In smaller companies, design and development are often combined. Development teams conduct tests, simulations, or manufacture prototypes to evaluate design concepts. Results are then fed back to the design team for improvements.

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Subcontract Communication

Due to limited manufacturing capabilities or cost-effectiveness, companies often outsource component production. The communication involves details about the components being sub-contracted.

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External Communication

Communication with external parties outside the company about the product, such as marketing, public relations, and customer service.

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Problem Definition

The initial step of understanding a design problem, involving careful observation, analysis, and gathering of relevant information to identify the user's needs and the scope of the project.

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Product Design Specification (PDS)

A detailed document outlining the requirements, specifications, and objectives of a design project. It serves as a roadmap for designers and ensures everyone is on the same page.

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Open-Ended Problem

A situation where multiple design solutions are possible, allowing designers to explore creative options beyond the obvious.

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Closed-Ended Problem

A situation where a design solution is constrained by specific limitations or requirements, possibly restricting the creative possibilities.

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Critical Evaluation

The process of questioning and challenging existing assumptions or requirements within a project, leading to potentially better solutions.

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Adaptability in Design

The ability to adapt and adjust to new information or changing circumstances during the design process, demonstrating flexibility and responsiveness to feedback.

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Problem Solving Beyond the Obvious

Designing a solution that directly addresses the user's underlying need or problem, going beyond the surface level request. It's about understanding the 'why' behind the 'what'.

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Multifunctional Design

A design that offers more than one function or purpose, maximizing its value and utility for the user.

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Ex-Works Cost

The maximum cost of producing a product, used by the design team. This is different from the selling price.

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Ergonomics (Human Factors)

The study of how humans interact with products. It ensures products are comfortable and safe to use.

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Anthropometrics

The branch of ergonomics that focuses on body measurements. It helps design products that fit a wide range of users.

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Robust Design

Designing products that are durable and can withstand wear and tear.

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Quality

The overall quality of a product should meet market expectations and standards.

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Weight

The weight of a product can be crucial depending on the application. A lighter product is usually better, but weight can also be needed for stability.

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Noise Level

The maximum noise level a product can emit. This is important for user comfort and safety.

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Person/Product Task Division

The division of tasks between a user and a product. The product performs certain tasks, while the user performs others.

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Product Design for Recycling

Ensuring a product can be easily disassembled and recycled at the end of its life to minimize environmental impact.

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Manufacturer Responsibility for Recycling

Manufacturers are held responsible for accepting returned products from their customers.

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Environmental Impact Marketing Advantage

Products that are less harmful to the environment have a competitive advantage in the market.

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Whole-Life Cost

A product's cost over its entire life cycle, including purchase, operation, maintenance, and disposal.

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Operational Requirements

A product's ability to operate continuously or in a specific cycle, such as the number of stop/start cycles.

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Maintenance Policy

A policy that aims to minimize downtime, simplify maintenance, and improve accessibility for repairs.

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Hazard Identification

Identifying and specifying any potential safety hazards associated with product use or disposal.

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Installation Specification

The process of designing a product that is easy to install, considering factors like construction, assembly time, and required skill level.

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Mean Time Between Failures (MTBF)

The average time a system is operational before a failure occurs.

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Mean Time To Fail (MTTF)

The average time a system operates before it fails, without repair.

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Mean Time To Repair

The time needed to repair a system after failure.

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Notch

A sudden change in a component's shape or size that can significantly increase local stresses.

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Residual Stress

Stress caused by differential cooling in a material after welding.

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Stress Relieving

The process of reducing or eliminating residual stresses in a material.

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Fatigue Failure

The phenomenon of cracks forming and growing due to repeated loading and unloading of a material.

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Stress Concentration Relief

The process of smoothing out sharp corners or changes in section in a material to improve its fatigue life.

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