Emulsion Separation and Demulsifier Chemicals Quiz
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Questions and Answers

What is the main reason why bitumen needs to be heated before it can flow?

  • It is too volatile
  • It is too viscous (correct)
  • It is too light
  • It is too dense
  • Why are steam assisted gravity drainage (SAGD) and cyclic steam stimulation (CSS) used for heavy crude bitumen extraction?

  • To reduce the viscosity of bitumen (correct)
  • To separate sand from bitumen
  • To accelerate the oxidation of bitumen
  • To increase the density of bitumen
  • What type of professionals are primarily responsible for operating the steam boilers and water treatment facilities in SAGD and CSS processes?

  • Geologists
  • Chemical Engineers
  • Petroleum Engineers
  • Power Engineers (correct)
  • Why was steam injection chosen as a method for heavy oil recovery from oil sands back in the 1950s?

    <p>To reduce the viscosity of bitumen</p> Signup and view all the answers

    In what geological formations is bitumen typically found mixed with sand?

    <p>Sedimentary formations</p> Signup and view all the answers

    Why has in situ oil recovery become more common compared to traditional surface mining for bituminous sands?

    <p>Easier access to deeper reserves</p> Signup and view all the answers

    What is the primary purpose of lime softeners in SAGD and CSS facilities?

    <p>To make poor quality brackish water suitable for boiler feed</p> Signup and view all the answers

    What does the steam to oil ratio (SOR) measure in SAGD and CSS facilities?

    <p>The barrels of steam consumed per barrel of oil produced</p> Signup and view all the answers

    Why is brackish water increasingly used in SAGD and CSS facilities for makeup water?

    <p>It is cheaper than fresh water</p> Signup and view all the answers

    What happens if the steam to oil ratio (SOR) in a SAGD or CSS facility becomes too high?

    <p>The plant becomes uneconomical and will discontinue operation</p> Signup and view all the answers

    Why do SAGD and CSS facilities need to monitor environmental emissions closely?

    <p>To ensure compliance with operating license agreements</p> Signup and view all the answers

    How do governmental regulatory bodies typically react to non-compliance with environmental restrictions by SAGD facilities?

    <p>Deal with non-compliance harshly</p> Signup and view all the answers

    What is the main reason OTSGs are chosen over drum-type boilers in SAGD plants?

    <p>OTSGs are easier to clean using mechanical methods</p> Signup and view all the answers

    What is the purpose of separators in the steam lines of OTSGs in SAGD plants?

    <p>To dry the steam to near 100% dry and saturated</p> Signup and view all the answers

    What is the main function of injection wells in the SAGD process?

    <p>To inject high-temperature steam</p> Signup and view all the answers

    How does SAGD differ from CSS in terms of recovery process?

    <p>SAGD is a continuous process, while CSS is staged or cyclical</p> Signup and view all the answers

    What differentiates the soaking stage of CSS from the injection stage?

    <p>During soaking, steam is allowed to melt the bitumen, while during injection it is shut off</p> Signup and view all the answers

    Why is CSS not suitable for shallow reservoirs?

    <p>Shallow reservoirs lack a thick shale 'cap' to contain high steam pressure</p> Signup and view all the answers

    What is the significance of separating bitumen, water, and sand at the plant site?

    <p>To recover water for boiler feed and produce sales-quality bitumen</p> Signup and view all the answers

    What role do producer wells play in the SAGD process?

    <p>Bringing the resulting bitumen and water emulsion to the surface</p> Signup and view all the answers

    What is the purpose of the knockout vessel in the emulsion separation process?

    <p>To separate free water from bitumen and emulsion</p> Signup and view all the answers

    Why is dilution necessary for the bitumen after leaving the knockout vessel?

    <p>To make it less viscous for pumping through pipelines</p> Signup and view all the answers

    What is the final water content in the sales dilbit product?

    <p>Less than 0.5% water</p> Signup and view all the answers

    What is the purpose of induced gas flotation (IGF) in the water de-oiling process?

    <p>To form an oil froth and clean the water further</p> Signup and view all the answers

    How are oil removal filters (ORFs) in the de-oiling process filled?

    <p>With walnut shells</p> Signup and view all the answers

    What is the purpose of using a hot lime or warm lime precipitation softener in water treatment?

    <p>To remove temporary hardness from de-oiled water</p> Signup and view all the answers

    What role does magnesium play in the softening process of water?

    <p>It removes dissolved silica from water</p> Signup and view all the answers

    Why are weak-acid cation exchangers (WAC units) preferred over strong acid cation exchangers (SAC units) in water treatment?

    <p>They cost less to regenerate</p> Signup and view all the answers

    What is done to reduce dissolved silica content in softener effluent?

    <p>Adding soda ash</p> Signup and view all the answers

    Why does the build-up of scale on boiler passes pose a problem?

    <p>It decreases heat transfer efficiency and increases boiler metal temperature</p> Signup and view all the answers

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