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Questions and Answers
If a rice cooker is not heating, what is the initial step to troubleshoot the issue?
If a rice cooker is not heating, what is the initial step to troubleshoot the issue?
According to safety guidelines, what is the correct procedure before cleaning a rice cooker?
According to safety guidelines, what is the correct procedure before cleaning a rice cooker?
When a rice cooker produces too much heat, which components should be tested first?
When a rice cooker produces too much heat, which components should be tested first?
What should you do if you suspect a faulty mechanical switch in a rice cooker circuit?
What should you do if you suspect a faulty mechanical switch in a rice cooker circuit?
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What is the correct way to clean the external parts of an electric rice cooker?
What is the correct way to clean the external parts of an electric rice cooker?
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Which tool is best suited for removing solder from electronic components?
Which tool is best suited for removing solder from electronic components?
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What is the primary function of a Volt-Ohm-Milliammeter (VOM) or Multitester?
What is the primary function of a Volt-Ohm-Milliammeter (VOM) or Multitester?
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Why is an ESD wrist strap important when working with electronic components?
Why is an ESD wrist strap important when working with electronic components?
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In the context of a rice cooker, what happens when the water reaches 100°C (212°F)?
In the context of a rice cooker, what happens when the water reaches 100°C (212°F)?
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What is the typical volume of rice, in milliliters, that a single-person rice cooker model can cook?
What is the typical volume of rice, in milliliters, that a single-person rice cooker model can cook?
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What part of the basic rice cooker pushes the thermostat against the bottom of the bowl?
What part of the basic rice cooker pushes the thermostat against the bottom of the bowl?
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Which of the following is NOT a function typically automated by electric rice cookers?
Which of the following is NOT a function typically automated by electric rice cookers?
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What is the purpose of the non-static brush when maintaining electronic appliances?
What is the purpose of the non-static brush when maintaining electronic appliances?
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What happens to the temperature inside the rice cooker after all the free water has been absorbed and/or boiled off?
What happens to the temperature inside the rice cooker after all the free water has been absorbed and/or boiled off?
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What is the approximate temperature at which some rice cookers switch to a low-power or 'warming' mode?
What is the approximate temperature at which some rice cookers switch to a low-power or 'warming' mode?
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Which of the following components is responsible for switching off the heating element when the rice is cooked?
Which of the following components is responsible for switching off the heating element when the rice is cooked?
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If a rice cooker uses an open loop control system, how does it primarily determine when to stop cooking?
If a rice cooker uses an open loop control system, how does it primarily determine when to stop cooking?
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In the context of control systems, what is 'feedback'?
In the context of control systems, what is 'feedback'?
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What distinguishes a closed loop control system in a rice cooker from an open loop system?
What distinguishes a closed loop control system in a rice cooker from an open loop system?
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Which of these is a controlled device?
Which of these is a controlled device?
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Which part is responsible for connecting different input, process and output parts?
Which part is responsible for connecting different input, process and output parts?
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In a closed-loop system, what is the role of the 'comparator' or 'comparison device'?
In a closed-loop system, what is the role of the 'comparator' or 'comparison device'?
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What is the 'error signal' in the context of a closed-loop system?
What is the 'error signal' in the context of a closed-loop system?
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According to the pre-testing procedure, what is the first step in troubleshooting an electric rice cooker?
According to the pre-testing procedure, what is the first step in troubleshooting an electric rice cooker?
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During the visual inspection of an electric rice cooker, what should be checked?
During the visual inspection of an electric rice cooker, what should be checked?
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When checking a rice cooker for safety with a multimeter, what reading should you expect when measuring resistance between the plug terminals and the body?
When checking a rice cooker for safety with a multimeter, what reading should you expect when measuring resistance between the plug terminals and the body?
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What is the expected multitester reading when measuring resistance across the plug terminals of an electric rice cooker with the temperature control at zero position?
What is the expected multitester reading when measuring resistance across the plug terminals of an electric rice cooker with the temperature control at zero position?
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During the bubbling test, what does uneven bubble formation on the pan bottom indicate?
During the bubbling test, what does uneven bubble formation on the pan bottom indicate?
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Why is it important to observe extra care as well as use gloves and other PPE when checking the reliability of heat in a rice cooker?
Why is it important to observe extra care as well as use gloves and other PPE when checking the reliability of heat in a rice cooker?
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During resistance testing of an electric rice cooker, which action should cause a decrease in resistance?
During resistance testing of an electric rice cooker, which action should cause a decrease in resistance?
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What is the purpose of depressing the center thermostat during the resistance testing procedure?
What is the purpose of depressing the center thermostat during the resistance testing procedure?
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In the evaporation test, what is the purpose of placing a weight on the rice cooker lid?
In the evaporation test, what is the purpose of placing a weight on the rice cooker lid?
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What is the significance of documenting the results of diagnosis and testing?
What is the significance of documenting the results of diagnosis and testing?
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What is the acceptable range for the rice cooker to turn off automatically in the evaporation test, relative to the steam generation stopping?
What is the acceptable range for the rice cooker to turn off automatically in the evaporation test, relative to the steam generation stopping?
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What initial steps should be taken when receiving a rice cooker for repair?
What initial steps should be taken when receiving a rice cooker for repair?
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What does the bubbling test primarily assess regarding a rice cooker's heating performance?
What does the bubbling test primarily assess regarding a rice cooker's heating performance?
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If uneven heating is observed during the bubbling test, what is the next step to resolve the issue?
If uneven heating is observed during the bubbling test, what is the next step to resolve the issue?
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Flashcards
PPE in OHS
PPE in OHS
Personal Protective Equipment required for safety in accordance with Occupational Health and Safety practices.
Troubleshooting Steps
Troubleshooting Steps
A process to quickly diagnose issues and repair in minimal time, using a circuit diagram.
Checking Power Supply
Checking Power Supply
Ensure the outlet has power, evaluate the electrical cord and the thermostat thermal fuse if the cooker doesn't heat.
Calibrating Thermostat
Calibrating Thermostat
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Cleaning Rice Cooker
Cleaning Rice Cooker
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Electric Rice Cooker
Electric Rice Cooker
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Lid Assembly
Lid Assembly
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Thermostat Assembly
Thermostat Assembly
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Open Loop System
Open Loop System
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Closed Loop System
Closed Loop System
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Controlled Variable
Controlled Variable
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Timer Function
Timer Function
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Feedback
Feedback
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Error Signal
Error Signal
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Controller
Controller
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Actuator
Actuator
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Visual Inspection
Visual Inspection
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Resistance Check
Resistance Check
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Pre-testing Procedure
Pre-testing Procedure
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Diagnosis Documentation
Diagnosis Documentation
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Symptom Inquiry
Symptom Inquiry
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Soldering Iron
Soldering Iron
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Multitester
Multitester
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Thermostat
Thermostat
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Heating Principle
Heating Principle
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ESD Wrist Strap
ESD Wrist Strap
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Wire Stripper
Wire Stripper
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Desoldering Tool
Desoldering Tool
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High Resistance Testing
High Resistance Testing
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Checking Heat Consistency
Checking Heat Consistency
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Bubbling Test
Bubbling Test
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Good Bubbling Condition
Good Bubbling Condition
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Bad Bubbling Condition
Bad Bubbling Condition
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Evaporation Test
Evaporation Test
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Weight on Cooker
Weight on Cooker
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Study Notes
Electronics 10 Reviewer - Third Quarter SY 2024-2025
- This is a reviewer for Electronics 10, Third Quarter of SY 2024-2025.
Tools and Materials for Maintaining Electronic Appliances
- For electronic work, prepare necessary tools, materials, and equipment.
- The following tools, materials, and equipment are needed for maintaining and repairing electronically-controlled domestic appliances: Soldering Iron, Long Nose Pliers, Diagonal Cutting Pliers, Soldering Stand, Utility Knife, Multitester, Soldering Lead, Desoldering Tool, Wire Stripper, Flathead Screwdriver, Philip Screwdriver, Mask, Non-Static Brush, Apron, ESD Wrist Strap.
Operation of an Electric Rice Cooker
- A rice cooker cooks rice by heating with boiling water and steam.
- Modern rice cookers vary in size, from single-serving to larger models. Smaller models cook 1 cup of rice (180 ml), while larger models cook 10 cups (1.8 liters).
- Simple models use a mechanical thermostat to turn off the cooker when the rice is ready.
- More advanced models introduced since the 1980s use microprocessors to control the cooking process. Some have built-in timers for a "ready time" feature, also enabling steaming function.
- During the cooking process, much water is absorbed by the rice, increasing its volume.
- Cooking is completed when all free water is absorbed and some boiled off.
Principle of Operation (Basic Models)
- Rice cooker bowls are removable.
- A heater and thermostat assembly are under the bowl.
- A spring holds the thermostat against the bowl bottom for good thermal contact.
- During cooking, the rice/water mixture is heated at full power.
- The temperature reaches 100°C (212°F) - the boiling point, and cannot rise higher.
Switch-On Preventive System
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Prevents the rice cooker from operating without the pan in place.
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The thermostat is depressed when the pan is properly inserted, compressing the outer spring.
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The auxiliary lever activates the micro-switch button, placing it in the cook position.
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The switch lever engages with the rod which allows a magnetic pull.
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When the optimal temperature (134°C ± 6°C) is reached, the magnetic pull weakens, and the components disengage. This pushes the switch lever to the warming position.
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If the pan is not inserted, the center thermostat will not be depressed, and the outer spring will not be compressed. This prevents the metal from reaching its normal operating position . The auxiliary lever and switch lever cannot engage for the cook position. In this case, pressing the switch button will not activate the micro-switch and put the system in warming position .
Thermal Fuse
- Opens the circuit when the temperature of the cooking heater becomes abnormally high.
- Incomplete contact between the heater and pan, or forcing the switch buttons to stay on, can overheat the cooker. The thermal fuse protects the unit by stopping the circuit.
Electronic Control Systems
- There are open-loop and closed-loop systems.
- An open-loop system uses an operator-set timer with a switch to control heating. The system doesn't monitor or adjust based on the output.
- A closed-loop system compares the output to the expected result (using a sensor), continuously adjusting the input if needed. More sophisticated systems incorporate a feedback component via sensors to adjust input signals based on output.
Closed Loop System Diagram
- The closed-loop system uses a comparator to compare the desired and actual temperature values.
- The difference, known as the error signal, is sent to a controller.
- The controller adjusts the actuator(s) to maintain the desired temperature.
LO2: Diagnose Faults of Electronically Controlled Domestic Appliances (Rice Cooker)
- Follow pre-testing procedures and manufacturer instructions.
- Isolate circuits using specified testing procedures.
- Document diagnosis and testing results accurately.
- Explain identified defects and faults.
- Provide data on the unit's status and serviceability.
Procedure in Pre-Testing and Troubleshooting an Electric Rice Cooker
- Determine the specific problem; ask the owner/operator for details.
- Operate the device; study the service manuals or operating instructions.
- Check if prior repairs or modifications have been made.
- Perform a visual inspection of the unit; look for issues like broken components or loose connections..
Troubleshooting, Maintenance, and Cleaning Tips
- Conduct a quick diagnosis of the problem.
- Secure the proper circuit diagram.
- Check the electrical cord and the thermostat's thermal fuse if the rice cooker does not heat.
- The faulty contact in the mechanical switch circuit is more likely a problem than electronic parts.
- Check the electrical cord and wiring connections if heat is too high or low.
- Calibrate the thermostat if necessary.
Checking for Consistency of Heat (Rice Cooker Energized)
- Focus on the pan, lid, and other details as well.
- Wear personal protective equipment (PPE) when connecting the cooker to the power supply for checking heat reliability.
Bubbling Test
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Place the pan in the main body, and rotate it to properly position on the heating plate.
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Fill the pan with water to a specific level so the bottom is dipped.
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Close the lid and turn on.
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Check the bubbling condition; good: bubbles across circumference, bad: bubbles on isolated parts.
Evaporation Test
- Cover the entire pan bottom with tissue paper or gauze.
- Place a weight on the pan so it won't move.
- Turn on the switch.
- The cooker is considered acceptable if it turns off within one minute before or after the steam stops. Check thermostat and pan/heater contact for problems.
LO3: Maintain and Repair Electric Rice Cooker
- Use PPE according to OHS practices.
- Perform repairs within the required timeframe.
- Observe safety guidelines.
- Replace parts only with identical or equivalent models.
- Solder and mount parts using industry standards.
- Clean the unit according to standard operating procedures.
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Description
This quiz serves as a comprehensive reviewer for Electronics 10 during the Third Quarter of the school year 2024-2025. It covers essential tools and materials for maintaining electronic appliances and provides insights into the operation of an electric rice cooker. Perfect for students preparing for examinations in electronics.