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Questions and Answers
What component prevents the rice cooker from operating without the pan in place?
What component prevents the rice cooker from operating without the pan in place?
Which part of the rice cooker is responsible for opening the circuit during excessively high temperatures?
Which part of the rice cooker is responsible for opening the circuit during excessively high temperatures?
What type of test assesses the rice cooker's ability to switch from cooking to warming mode?
What type of test assesses the rice cooker's ability to switch from cooking to warming mode?
In a rice cooker, what does the sensor primarily monitor?
In a rice cooker, what does the sensor primarily monitor?
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What is typically the boiling point of water, which is a crucial parameter for a rice cooker?
What is typically the boiling point of water, which is a crucial parameter for a rice cooker?
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What component prevents the rice cooker from being turned on without the pan?
What component prevents the rice cooker from being turned on without the pan?
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Which system is responsible for comparing the output of the rice cooker with the expected result?
Which system is responsible for comparing the output of the rice cooker with the expected result?
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What should be documented after conducting a complete check-up of a rice cooker?
What should be documented after conducting a complete check-up of a rice cooker?
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At what temperature does the metal and magnet in the rice cooker pop apart?
At what temperature does the metal and magnet in the rice cooker pop apart?
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What type of test is conducted to see if the heating element is in good condition?
What type of test is conducted to see if the heating element is in good condition?
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Which part of the rice cooker is used as a control system to monitor the output?
Which part of the rice cooker is used as a control system to monitor the output?
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What type of test assesses the alignment and sufficiency of the heating plate on the rice cooking pan?
What type of test assesses the alignment and sufficiency of the heating plate on the rice cooking pan?
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Which of the following tools is best suited for preparing a rice cooker for maintenance?
Which of the following tools is best suited for preparing a rice cooker for maintenance?
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What is the primary purpose of using PPE in maintaining and repairing electric rice cookers?
What is the primary purpose of using PPE in maintaining and repairing electric rice cookers?
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Which factor is NOT considered when selecting replacement parts for electric rice cookers?
Which factor is NOT considered when selecting replacement parts for electric rice cookers?
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What should be done with defective parts/components before replacing them?
What should be done with defective parts/components before replacing them?
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When are original replacement components preferable over universal components?
When are original replacement components preferable over universal components?
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What is essential to do after completing the repair of an electric rice cooker?
What is essential to do after completing the repair of an electric rice cooker?
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What must be observed when handling the electric rice cooker during maintenance?
What must be observed when handling the electric rice cooker during maintenance?
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Which of the following is NOT a recommended practice when performing repairs?
Which of the following is NOT a recommended practice when performing repairs?
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What should be done with parts that need to be disconnected or removed?
What should be done with parts that need to be disconnected or removed?
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What is one of the key considerations for the affordability of replacement parts?
What is one of the key considerations for the affordability of replacement parts?
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Which of the following statements is correct regarding the replacement of defective components?
Which of the following statements is correct regarding the replacement of defective components?
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What is the first step in diagnosing faults in an electronically-controlled rice cooker?
What is the first step in diagnosing faults in an electronically-controlled rice cooker?
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During the initial inspection, which of the following should be prioritized?
During the initial inspection, which of the following should be prioritized?
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When testing the rice cooker for resistance, what reading is expected when the temperature control is at zero?
When testing the rice cooker for resistance, what reading is expected when the temperature control is at zero?
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Which procedure should be followed when testing the rice cooker after operating it?
Which procedure should be followed when testing the rice cooker after operating it?
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Which action is NOT part of the systematic pre-testing procedure for the rice cooker?
Which action is NOT part of the systematic pre-testing procedure for the rice cooker?
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What should be done before operating an unfamiliar electric rice cooker?
What should be done before operating an unfamiliar electric rice cooker?
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What is a necessary step to check for safety when connecting probes to the rice cooker?
What is a necessary step to check for safety when connecting probes to the rice cooker?
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What kind of information should be documented after diagnosing a rice cooker?
What kind of information should be documented after diagnosing a rice cooker?
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If a fault is not visually apparent during inspection, what should the technician do next?
If a fault is not visually apparent during inspection, what should the technician do next?
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What should the technician do if the rice cooker is found to have loose connections?
What should the technician do if the rice cooker is found to have loose connections?
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What is the role of the center thermostat in the rice cooker when the pan is inserted properly?
What is the role of the center thermostat in the rice cooker when the pan is inserted properly?
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What happens to the micro-switch after the rice is cooked in the rice cooker?
What happens to the micro-switch after the rice is cooked in the rice cooker?
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In the absence of a pan, what prevents the center thermostat from functioning properly?
In the absence of a pan, what prevents the center thermostat from functioning properly?
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What is the consequence of pressing the switch button when the pan is not properly placed in the rice cooker?
What is the consequence of pressing the switch button when the pan is not properly placed in the rice cooker?
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What distinguishes an open loop system from a closed loop system in electronic control systems?
What distinguishes an open loop system from a closed loop system in electronic control systems?
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During the step of powering up a fire alarm circuit, what is critical to ensure correct functionality?
During the step of powering up a fire alarm circuit, what is critical to ensure correct functionality?
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What is the purpose of the thermal fuse in an electric rice cooker?
What is the purpose of the thermal fuse in an electric rice cooker?
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Which of the following statements accurately describes the behavior of the auxiliary lever during the cooking process?
Which of the following statements accurately describes the behavior of the auxiliary lever during the cooking process?
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How does the thermistor in the heat sensor circuit contribute to the alarm system?
How does the thermistor in the heat sensor circuit contribute to the alarm system?
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What is the significance of the temperature range of 134°C ± 6°C in the rice cooker operation?
What is the significance of the temperature range of 134°C ± 6°C in the rice cooker operation?
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What best describes the role of the comparator in the control system of a rice cooker?
What best describes the role of the comparator in the control system of a rice cooker?
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Which test is specifically designed to evaluate the functionality of a rice cooker's heating element?
Which test is specifically designed to evaluate the functionality of a rice cooker's heating element?
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What is the consequence of the thermal fuse being engaged in a rice cooker?
What is the consequence of the thermal fuse being engaged in a rice cooker?
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Which aspect differentiates a closed loop system from an open loop system in rice cookers?
Which aspect differentiates a closed loop system from an open loop system in rice cookers?
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What precise condition leads the metal and magnet in the rice cooker to separate?
What precise condition leads the metal and magnet in the rice cooker to separate?
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What occurs when the pan is properly inserted into the rice cooker?
What occurs when the pan is properly inserted into the rice cooker?
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At what stage does the metal and magnet disconnect during the cooking process?
At what stage does the metal and magnet disconnect during the cooking process?
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What happens when the center thermostat is not depressed due to the absence of the pan?
What happens when the center thermostat is not depressed due to the absence of the pan?
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Which component ensures that the rice cooker does not switch to cook mode without a properly placed pan?
Which component ensures that the rice cooker does not switch to cook mode without a properly placed pan?
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What function does the auxiliary lever serve during the cooking process?
What function does the auxiliary lever serve during the cooking process?
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Which control system maintains feedback about the rice cooker's output during operation?
Which control system maintains feedback about the rice cooker's output during operation?
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What should be adjusted to test the sensor sensitivity in the heat sensor circuit?
What should be adjusted to test the sensor sensitivity in the heat sensor circuit?
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What is the primary purpose of the thermal fuse in an electric rice cooker?
What is the primary purpose of the thermal fuse in an electric rice cooker?
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What should be done first when diagnosing a malfunctioning rice cooker that is not heating?
What should be done first when diagnosing a malfunctioning rice cooker that is not heating?
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When replacing a defective component, why is it important to consider its original orientation?
When replacing a defective component, why is it important to consider its original orientation?
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What is the most likely reason for a rice cooker to produce inconsistent heating?
What is the most likely reason for a rice cooker to produce inconsistent heating?
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What is the primary purpose of using Personal Protective Equipment (PPE) during rice cooker maintenance?
What is the primary purpose of using Personal Protective Equipment (PPE) during rice cooker maintenance?
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What should be done if no visual faults are observed during the initial inspection?
What should be done if no visual faults are observed during the initial inspection?
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What safety measure should be taken before cleaning the rice cooker?
What safety measure should be taken before cleaning the rice cooker?
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When replacing defective parts in a rice cooker, which factor should NOT be a primary consideration?
When replacing defective parts in a rice cooker, which factor should NOT be a primary consideration?
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What is a common pitfall when troubleshooting mechanical switches in rice cookers?
What is a common pitfall when troubleshooting mechanical switches in rice cookers?
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Which tool is most crucial for securing a proper diagnosis of electrical issues in a rice cooker?
Which tool is most crucial for securing a proper diagnosis of electrical issues in a rice cooker?
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When removing a faulty component from a rice cooker, what is the most important action to take before proceeding?
When removing a faulty component from a rice cooker, what is the most important action to take before proceeding?
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What is the primary action to take first when diagnosing faults in a rice cooker?
What is the primary action to take first when diagnosing faults in a rice cooker?
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When conducting a resistance check on a rice cooker, what should the reading indicate when the temperature control is at its lowest setting?
When conducting a resistance check on a rice cooker, what should the reading indicate when the temperature control is at its lowest setting?
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What is the significance of having very high resistance when connecting one probe to the plug terminal and the other to the body of the rice cooker?
What is the significance of having very high resistance when connecting one probe to the plug terminal and the other to the body of the rice cooker?
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Which step is essential to take after performing a visual inspection of the rice cooker?
Which step is essential to take after performing a visual inspection of the rice cooker?
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Why is it important to know how to operate a rice cooker before testing it?
Why is it important to know how to operate a rice cooker before testing it?
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What should be done if a rice cooker does not show any visual defects during inspection?
What should be done if a rice cooker does not show any visual defects during inspection?
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What does documenting the results of diagnosis and testing ensure?
What does documenting the results of diagnosis and testing ensure?
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When testing the rice cooker, what information should be reported regarding its serviceability?
When testing the rice cooker, what information should be reported regarding its serviceability?
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What should be considered when preparing to operate an unfamiliar rice cooker?
What should be considered when preparing to operate an unfamiliar rice cooker?
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What constitutes a systematic pre-testing procedure for diagnosing faults in a rice cooker?
What constitutes a systematic pre-testing procedure for diagnosing faults in a rice cooker?
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What is the initial action that should be taken after replacing a defective part of a rice cooker?
What is the initial action that should be taken after replacing a defective part of a rice cooker?
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Which reading is expected from the multitester when checking resistance in the keep warm heater at zero temperature control?
Which reading is expected from the multitester when checking resistance in the keep warm heater at zero temperature control?
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What must be ensured regarding the wires when reassembling a rice cooker?
What must be ensured regarding the wires when reassembling a rice cooker?
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What indicates that the rice cooker is in good condition after conducting the cook switch test?
What indicates that the rice cooker is in good condition after conducting the cook switch test?
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Which action should be taken to ensure safety when connecting the multitester probes to the rice cooker?
Which action should be taken to ensure safety when connecting the multitester probes to the rice cooker?
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When should a technician refer to the troubleshooting guide during the repair process?
When should a technician refer to the troubleshooting guide during the repair process?
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What is an essential step to take before starting to test an electric rice cooker?
What is an essential step to take before starting to test an electric rice cooker?
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Which condition indicates that the heating element may not be functioning correctly during the consistency heat check?
Which condition indicates that the heating element may not be functioning correctly during the consistency heat check?
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What must all movable parts do properly once the rice cooker is reassembled?
What must all movable parts do properly once the rice cooker is reassembled?
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When should the cleaning of the rice cooker be performed during the maintenance process?
When should the cleaning of the rice cooker be performed during the maintenance process?
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Study Notes
Electronic Rice Cooker Maintenance & Repair
- Purpose: This document outlines the process of maintaining and repairing electronically controlled domestic appliances, specifically focusing on rice cookers.
Pre-Diagnostic Assessment
- Center Thermostat: Prevents the rice cooker from being turned on without the pan. Opens the circuit when the temperature goes unusually high.
- Thermal Fuse: Cuts off the power supply in case of overheating.
- Sensor: Monitors the output of the system, measuring things like temperature or pressure.
- Comparator: Compares the output of the sensor to the desired value and provides feedback to the system.
- Closed Loop System: Uses feedback from the sensor to adjust its output, creating a self-regulating system.
- Open Loop System: Does not use feedback, meaning it runs without continuously monitoring its output.
- Bubbling Test: Assessing the heating element's functionality by observing if it produces bubbles during operation.
- Evaporation Test: Checks the rice cooker's ability to turn off after the water has evaporated, indicating proper operation.
- Boiling Point of Water: 134°C (± 6°C)
- Metal and Magnet Separation Temperature: 134°C (± 6°C)
Basic Rice Cooker Operation
- Principle of Operation: Most basic rice cookers function by heating the rice with a heating element, then transitioning to a warming cycle once the rice has cooked.
-
Basic Parts:
- Switch Assembly
- Switch Panel
- Decorative Panel
- Lamp Board Assembly
- Switch Lever
- Lid
-
Function of Center Thermostat and Thermal Fuse:
- The center thermostat is responsible for turning the heating element on when the pan is in place.
- When the temperature reaches 134°C (± 6°C), the center thermostat opens the circuit, cutting off power.
- Switch-On Preventive System: Prevents the rice cooker from being turned on if the pan is not properly inserted.
- Thermal Fuse: A safety device designed to break the circuit if the temperature exceeds a critical point to prevent overheating and potential fires.
Electronic Control Systems
- Open Loop System: Does not use feedback to adjust its output, operates based on a predetermined sequence.
- Closed Loop System: Uses sensor feedback to adjust its output, allowing for greater accuracy and control.
Maintaining and Repairing the Rice Cooker
- Pre-Testing Procedure: Carefully inspect the unit for visible defects and ensure proper operation, following manufacturer's instructions.
- Circuit Isolation: Test the circuits to identify faulty components using specialized testing procedures.
- Defect Documentation: Record all observations and findings in a comprehensive and accurate manner within the specified time frame.
- Defect Explanations: Explain identified faults and defects clearly based on the diagnostic testing results.
- Serviceability Assessment: Provide detailed information about the unit's current status and potential reparability according to established procedures.
- Replacement Components: Use only original or equivalent replacement parts that meet the specifications of the rice cooker.
- Component Installation: Properly install and solder/mount replaced parts ensuring they adhere to industry standards.
- Cleaning: Clean the rice cooker thoroughly after repairs using the appropriate methods outlined in the operating manual.
Safety Precautions
- Personal Protective Equipment: Wear appropriate personal protective equipment during repairs following Occupational Health and Safety (OHS) regulations.
- Safety Procedures: Adhere to the rice cooker's standard operating procedure and safety guidelines throughout the repair process.
Summative Assessment
- Comprehensive understanding of the components and functions of an electric rice cooker.
- Ability to troubleshoot and diagnose problems with the rice cooker.
- Knowledge of electronic control systems used in rice cookers.
- Ability to identify and interpret technical terms related to rice cooker repair.
Key Technical Terms
- Center Thermostat: A temperature-sensitive device that controls the heating element on/off.
- Thermal Fuse: A safety device that breaks the circuit to prevent overheating.
- Sensor: A device that measures variables such as temperature, pressure, or current.
- Comparator: Compares the sensor output to the desired value and provides feedback.
- Closed Loop System: A system that uses sensor feedback to adjust its output, creating a self-regulating system.
- Open Loop System: A system that does not use sensor feedback and operates according to a fixed program.
- Bubbling Test: Testing the heating element by observing if it produces bubbles when energized.
- Evaporation Test: Evaluating the rice cooker's ability to turn off after the water has evaporated, indicating proper operation.
- Boiling Point of Water: The temperature at which water transitions from a liquid to a gaseous state.
- Metal and Magnet Separation Temperature: The temperature at which a specific metal and magnet combination will separate due to the change in magnetic properties.
- Switch Assembly: The part of the rice cooker that contains the on/off switch.
- Switch Panel: The panel that houses the switch.
- Decorative Panel: The panel covering the switch panel.
- Lamp Board Assembly: The part containing the indicator lamp for cooking and warming.
- Switch Lever: The movable part that operates the switch.
- Switch-On Preventive System: A mechanism that prevents the rice cooker from turning on without the pan properly inserted.
- Thermal Fuse: A safety device that cuts off the power supply in case of overheating.
- Open Loop System: A system that does not use feedback and operates based on a pre-determined sequence.
- Closed Loop System: A system that uses feedback from a sensor to adjust its output, creating a self-regulating system.
- Service Manual: A document containing detailed information about the rice cooker's functions, troubleshooting procedures, and spare part specifications.
- Personal Protective Equipment (PPE): Gear that protects the individual from hazards while working, such as gloves, safety glasses, and earplugs.
- Occupational Health and Safety (OHS): Practices and regulations that ensure the safety and well-being of individuals in the workplace.
Rice Cooker Switch-On Preventive System
- The rice cooker pan depresses the center thermostat.
- This compresses the outer spring, pushing down the switch button, activating the auxiliary lever, and setting the micro-switch to the "cook" position.
- The switch lever pushes a rod, allowing a magnet to connect with a metal component.
- When the rice is cooked and the temperature reaches 134°C ± 6°C, the magnet and metal separate.
- The rod pushes the switch lever, moving the micro-switch to the "warming" position.
- When the pan is not in place, the center thermostat is not depressed, so the outer spring is not compressed.
- This prevents the magnet from connecting with the metal, keeping the switch lever open, preventing the cooker from turning on.
Thermal Fuse
- The thermal fuse acts as a safety mechanism in the rice cooker.
- It opens the circuit if the temperature rises unusually high, preventing damage to the appliance.
Open Loop System
- In an open loop system, the output is not monitored or fed back to the control system.
- The system operates based on pre-programmed instructions without considering variations.
Closed Loop System
- In a closed loop system, the output is continuously monitored and fed back to the control system.
- The system adjusts its operation based on the feedback received.
General Rice Cooker Troubleshooting
- Visually inspect the rice cooker for burned, broken, or loose components.
- Check for resistance readings while testing the rice cooker.
- Consider the original orientation and connection of components when replacing defective parts.
Rice Cooker Troubleshooting and Maintenance Tips
- Maintain a systematic troubleshooting procedure based on the manufacturer's instructions.
- If the rice cooker doesn't heat, check for power and the condition of the power cord and the thermostat thermal fuse.
- If the rice cooker produces too much or too little heat, check the power cord for loose connections and calibrate the thermostat if necessary.
- Always suspect a faulty contact in the mechanical switch circuit before inspecting electronic or electrical components.
Rice Cooker Reassembling and Testing
- Review the owner's and service manuals.
- Reassemble all parts, making sure all pieces are secure.
- Ensure that all moving parts function properly.
- Clean the appliance before testing.
Testing Procedure
- Use a multitester to check resistance levels.
- Turn on the “cook” switch and ensure the pan is properly inserted to depress the thermostat.
- Check for a decrease in resistance, indicating the “cook" heater is activated.
- Perform a safety check by placing one probe on the plug terminals and the other on the body.
- There should be very high (infinite) resistance.
Rice Cooker Tests
- Bubbling Test: This tests the alignment and sufficiency of the heating element.
- Evaporation Test: This tests the efficiency of the rice cooker by checking if it will turn off within 1 minute after steam generation stops.
Key Rice Cooker Components
- Center Thermostat: Prevents the cooker from turning on without the pan in place.
- Thermal Fuse: Opens the circuit in case of overheating.
- Sensor: Monitors output in a closed loop system and transmits data to the comparator.
- Comparator: Compares the output to the desired setting.
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Description
This quiz covers the maintenance and repair of electronic rice cookers, including crucial components such as the thermostat, thermal fuse, and sensor systems. Test your knowledge of diagnostic assessments and system functionalities relevant to these appliances.
