Drilling Engineering: Hole Problems
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Questions and Answers

Describe two preventative measures that can be taken to mitigate borehole closure, a common problem encountered during drilling.

Two preventative measures for borehole closure are utilizing low density mud and controlling the rate of penetration.

What are the two primary problems associated with hole enlargement, also known as washout, during drilling operations?

Hole enlargement or washout can lead to difficulties with cementing and logging operations.

What are the two main causes of borehole collapse during drilling?

Borehole collapse can occur when drilling fluid pressure is too low, leading to pipe sticking.

Describe a common solution for dealing with lost circulation during drilling operations.

<p>One common solution is to use Lost Circulating Materials (LCM) like granular, fibrous, or flaky materials.</p> Signup and view all the answers

What is the primary cause of fracturing during drilling?

<p>Fracturing occurs when the wellbore drilling fluid pressure exceeds the formation fracture pressure.</p> Signup and view all the answers

List two solutions to address borehole instability issues during drilling.

<p>Two solutions are to use Lost Circulating Materials (LCM) and to apply squeeze cementing to seal severe loss zones.</p> Signup and view all the answers

What is the significance of proper mud weight selection in preventing borehole instability?

<p>Mud weight that is too heavy can cause borehole collapse, while mud that is too light can lead to hole enlargement and washout.</p> Signup and view all the answers

Explain two essential aspects of proper hydraulics for controlling ECD (Equivalent Circulating Density) and preventing borehole instability.

<p>Proper hydraulics involve maintaining adequate annular velocity for hole cleaning and ensuring that the mud density does not exceed the formation pressure.</p> Signup and view all the answers

Explain the difference between pipe sticking and differential pipe sticking.

<p>Pipe sticking occurs when the drill string becomes stuck due to friction with the borehole, while differential pipe sticking happens when the drill pipe is held immobile due to pressure differences between the borehole and the formation.</p> Signup and view all the answers

List three ways to minimize the risk of pipe sticking.

<ol> <li>Maintain efficient mud properties by controlling density and fluid loss.</li> <li>Minimize the friction factor by using oil-based mud or low water loss mud.</li> <li>Reduce the contact area between the drill string and the borehole by using stabilizers on the drill collar or non-circular drill collars.</li> </ol> Signup and view all the answers

Describe one solution to pipe sticking that involves reducing hydrostatic pressure.

<p>Pumping low density fluid into the drill string can reduce hydrostatic pressure, which can help to free a stuck drill string.</p> Signup and view all the answers

What is the purpose of spotting organic fluid in a drill string?

<p>Spotting organic fluid, a mixture of diesel oil and surfactant, helps lubricate the drill string and reduce friction, which can help to free a stuck pipe.</p> Signup and view all the answers

Describe the two main types of lost circulation.

<p>There are two types of lost circulation: total loss, where no mud returns to the surface, and partial loss, where some mud returns, but the mud pit volume decreases.</p> Signup and view all the answers

Explain how a fracture can occur in the formation during drilling operations.

<p>A fracture can occur in the formation when the hydrostatic pressure of the mud exceeds the rock's breaking strength.</p> Signup and view all the answers

Name two factors that can contribute to excessive wellbore pressure.

<ol> <li>High flow rates can increase annular friction pressure loss, leading to excessive wellbore pressure.</li> <li>Fast tripping can increase surge pressure, also resulting in excessive wellbore pressure.</li> </ol> Signup and view all the answers

What is a spinner survey and what information does it provide?

<p>A spinner survey involves rotating a device in the wellbore to measure the rate of fluid loss. This technique allows for determining the extent of lost circulation and provides valuable insights into the specific cause of the problem.</p> Signup and view all the answers

What are the main advantages of using factory-tested components in Arctic operations?

<p>The main advantages are maximum reliability, excellent quality control, and best pressure isolation, which are crucial for safety in hostile environments.</p> Signup and view all the answers

Identify one key disadvantage of high-integrity equipment in drilling operations.

<p>The key disadvantage is that it is often the highest cost option, making it less accessible for some operations.</p> Signup and view all the answers

Why is workover operation essential in maintaining oil and gas wells?

<p>Workover operations are essential to perform major maintenance and address issues like declining well performance and mechanical failures.</p> Signup and view all the answers

What reasons might lead to a well's performance declining?

<p>Reasons include mechanical failures, unexpected production rates, and the need for reservoir data collection.</p> Signup and view all the answers

What is a critical aspect when drilling in complex reservoir situations?

<p>A critical aspect is ensuring mechanical and pressure integrity due to the presence of multiple pressure zones.</p> Signup and view all the answers

How does the complexity of installation impact drilling operations?

<p>Higher complexity in installation may lead to increased risks and challenges in achieving reliable performance.</p> Signup and view all the answers

What is the primary goal of performing workover operations?

<p>The primary goal is to restore or enhance the production capabilities of an oil or gas well.</p> Signup and view all the answers

What factors contribute to the limited availability of high-integrity equipment?

<p>Factors include manufacturing constraints, specific testing requirements, and high demand in high-risk environments.</p> Signup and view all the answers

What is one significant advantage of using cased and cemented wells for production flexibility?

<p>They provide improved production flexibility and lateral accessibility.</p> Signup and view all the answers

Identify a major disadvantage of lateral bore wells.

<p>Lateral bore wells remain vulnerable to collapse and lack hydraulic isolation.</p> Signup and view all the answers

In unconsolidated formations, what is essential for mechanical support?

<p>Mechanical support is crucial for both the main bore and laterals in unconsolidated formations.</p> Signup and view all the answers

What does having no hydraulic isolation imply in the context of heavy oil production?

<p>It implies that pressure isolation between different zones is not maintained, which can affect production efficiency.</p> Signup and view all the answers

What is the primary method used for re-entry drilling from existing wellbores?

<p>Re-entry drilling is primarily performed through existing production tubing.</p> Signup and view all the answers

Why might complex completion equipment be necessary in certain well designs?

<p>Complex completion equipment is needed due to the requirements for effective mechanical support and installation.</p> Signup and view all the answers

What benefit does enhanced wellbore stability offer for long-term developments?

<p>Enhanced wellbore stability reduces the risk of well failure and increases operational lifespan.</p> Signup and view all the answers

Name two special drilling operations mentioned in the content.

<p>Underbalanced drilling (UBD) and managed pressure drilling (MPD).</p> Signup and view all the answers

In high-pressure formations, why is better cement isolation important?

<p>Better cement isolation is important to prevent fluid migration between zones and maintain well integrity.</p> Signup and view all the answers

List two advantages of re-entry drilling.

<p>Continuous operation without connections and faster tripping times.</p> Signup and view all the answers

What role do mechanical anchors play in laterals?

<p>Mechanical anchors provide additional support to the main bore, enhancing the overall structural integrity.</p> Signup and view all the answers

Identify two disadvantages of re-entry drilling.

<p>Limited weight on bit and higher maintenance requirements.</p> Signup and view all the answers

What is fish hook drilling?

<p>Fish hook drilling is a specialized form of directional drilling where the wellbore is angled beyond horizontal.</p> Signup and view all the answers

What hybrid operation combines a rotary rig and CTD?

<p>Hybrid operations combine conventional rotary drilling rigs with Coiled Tubing Drilling (CTD) for precise zone penetration.</p> Signup and view all the answers

What is a potential environmental benefit of re-entry drilling?

<p>Re-entry drilling is considered more environmentally friendly.</p> Signup and view all the answers

In fish hook drilling, what is the typical angle range for the tangent section?

<p>The typical angle range for the tangent section is between 110º to 140º.</p> Signup and view all the answers

What is the primary function of an X-Mass Tree?

<p>It controls fluids produced from or injected into the well and provides a valve control system.</p> Signup and view all the answers

Name two types of workover operations.

<p>Tubing Replacement and Wellbore Cleanup.</p> Signup and view all the answers

What equipment is used for retrieving lost tools from the wellbore?

<p>Fishing tools.</p> Signup and view all the answers

List one component of a master valve.

<p>Upper or Lower Master Valve.</p> Signup and view all the answers

What role does the swab valve play in well operations?

<p>It provides intervention access as the uppermost valve.</p> Signup and view all the answers

What are wireline units used for during well operations?

<p>Running tools inside the wellbore without removing tubing.</p> Signup and view all the answers

What is one function of the wellhead?

<p>It suspends casing and tubulars and provides surface closure.</p> Signup and view all the answers

What kind of rig is used for full workover operations?

<p>Conventional Rigs.</p> Signup and view all the answers

What maintenance involves repairing or replacing Electric Submersible Pumps?

<p>Artificial Lift Maintenance.</p> Signup and view all the answers

What is the purpose of a pressure gauge in well operations?

<p>To monitor well pressure.</p> Signup and view all the answers

Flashcards

Pipe Sticking Identification

A condition when the drill string cannot be rotated or pulled out, indicating a blockage.

Differential Pipe Sticking

Occurs when the drill pipe is motionless due to pressure differences against mud cake.

Preventing Pipe Sticking

Strategies to minimize pressure differences and control mud properties to avoid pipe sticking.

Hydrostatic Pressure Reduction

A solution to pipe sticking where low density fluid is pumped into the drill string to reduce pressure.

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Spotting Organic Fluid

Using a mixture of diesel oil and surfactant to solve pipe sticking issues.

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Back-off Operations

A method to remove remaining parts of the drill string that are stuck in case of pipe sticking.

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Lost Circulation Identification

Occurs when there's uncontrolled mud flow into formation, with possible total or partial loss of mud returns.

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Causes of Lost Circulation

Includes hydrostatic mud pressure exceeding rock strength or excessive wellbore pressure from high flowrate.

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Cased and Cemented Wells

Wells that have protective casing and cementing to ensure stability and isolate different formations.

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Lateral Access

The ability to reach and produce from side branches of a well, improving production flexibility.

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Mechanical Support

Structural support provided to prevent collapse of wells in unconsolidated formations.

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Hydraulic Isolation

Separation between different pressure zones in a well to prevent fluid mixing.

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Completion Costs

Expenses associated with installing and equipping a well for production.

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Unconsolidated Formations

Loose geological formations that require special support techniques for well stability.

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Heavy Oil Production

The extraction of thick, viscous oil that requires special techniques for production.

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High-Pressure Formations

Geological zones where the pressure is significantly greater than normal, requiring robust well design.

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Borehole Closure

Narrowing of borehole occurs in plastic flowing shale and salt formations.

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Problems of Borehole Closure

Includes risks of pipe sticking and increased torque and drag during drilling.

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Hole Enlargement (Washout)

Hole becomes larger due to hydraulic erosion in shale.

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Problems of Hole Enlargement

Causing difficulties in cementing and logging operations.

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Fracturing

Occurs when drilling fluid pressure exceeds formation fracture pressure, leading to lost circulation.

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Collapse

Happens when drilling fluid pressure is too low, resulting in pipe sticking.

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Prevention of Borehole Issues

Includes proper mud weight selection, hydraulics, and annular velocity for hole cleaning.

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Lost Circulating Materials (LCM)

Granular, fibrous, or flaky materials used to prevent fluid loss.

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Re-entry drilling

Drilling performed through existing wellbores, often using production tubing.

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Underbalanced drilling (UBD)

A drilling technique where the pressure in the wellbore is kept lower than the formation pressure.

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Managed pressure drilling (MPD)

A drilling method that optimally manages the pressures throughout the wellbore.

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Fishing

Service operation aimed at retrieving lost tools or equipment from the well.

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Logging

The process of recording geological data during drilling operations.

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Fish Hook Drilling

A directional drilling technique with an angled wellbore, specifically 110º-140º tangent.

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Advantages of re-entry drilling

Continuous operation, faster tripping times, better well control, more environmentally friendly.

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Disadvantages of re-entry drilling

Includes limited weight on bit, limited hole size, higher maintenance, and lower penetration rates.

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Tubing Replacement

Replacing worn-out or damaged tubing to restore production in oil wells.

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Wellbore Cleanup

Removing sand, paraffin, or scale to unblock fluid flow in the wellbore.

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Artificial Lift Maintenance

Repairing or replacing Electric Submersible Pumps (ESPs) or gas lift valves.

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Conventional Rigs

Smaller versions of drilling rigs used for full workover operations in wells.

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Wireline Units

Equipment used for running tools inside the wellbore without removing tubing.

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X-Mass Tree

Controls fluids produced or injected into the well, providing critical valve control.

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Pressure Gauges

Devices that monitor the well pressure during operations.

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Master Valves

Main isolation valves that control fluid flow in the well.

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Well Head Components

Parts of the well head including casing head, casing spool, and tubing head.

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Mechanical Integrity Level

The highest integrity level for equipment with factory-tested components and maximum reliability.

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Workover Operation

The process of performing major maintenance on an oil or gas well after it has been in operation.

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Reasons for Workover

Includes declining well performance, mechanical failures, reservoir data collection, and well abandonment.

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Declining Well Performance

Occurs when a well is not producing at expected rates due to various factors.

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Mechanical Failures

Failures in cementing, tubulars, packers, safety valves, or artificial lift equipment in a well.

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Reservoir Data Collection

The process of gathering pressure, fluid samples, and zonal productivity tests.

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Well Abandonment

Temporarily or permanently shutting down a well.

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Arctic Operations

Operations that require maximum reliability in hostile Arctic environments with factory-tested components.

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Study Notes

Hole Problems

  • Pipe Sticking (Identification): Drill string cannot be rotated or pulled out.
  • Pipe Sticking (Definition): Occurs when the drill pipe is motionless and pushed against mud cake due to pressure differences.
  • Pipe Sticking (Prevention): Minimize pressure differences between borehole and formation, maintain efficient mud properties, minimize friction factor using oil-based mud or low water-loss mud, minimize contact area between drill string and borehole using stabilizers on drill collar.
  • Pipe Sticking (Solutions): Hydrostatic pressure reduction (pumping low-density fluid into drill string), spotting organic fluid (using diesel oil and surfactant), and back-off operations (fish remaining parts).
  • Lost Circulation (Identification): Uncontrolled mud flow into formation, total or partial loss.
  • Lost Circulation (Causes): Induced fracture from hydrostatic mud pressure exceeding rock breaking strength or excessive wellbore pressure from high flowrate or fast tripping/high surge pressure.
  • Lost Circulation (Survey Methods): Spinner survey, temperature survey, radioactive tracer survey, and pressure transducer survey.
  • Lost Circulation (Prevention): Use of proper mud systems, utilize low-density mud, and control rate of penetration.
  • Lost Circulation (Solution): Use lost circulating materials (LCM), apply cement plugging and squeeze cementing to seal severe loss zone.
  • Borehole Instability (Holes Closure): Time-dependent borehole narrowing in plastic flowing shale or salt formations. This includes pipe sticking risk, increased torque and drag.
  • Borehole Instability (Hole Enlargement - Washout): Hole becomes larger than intended; caused by hydraulic erosion in shale. Difficulties in cementing and logging operations.
  • Borehole Instability (Fracturing): Occurs when wellbore drilling fluid pressure exceeds formation fracture pressure resulting lost circulation.
  • Borehole Instability (Collapse): Occurs when drilling fluid pressure is too low, resulting in pipe sticking.
  • Borehole Instability (Prevention): Use proper mud weight selection and maintenance, proper hydraulics for ECD control, and adequate annular velocity for hole cleaning.
  • Borehole Instability (Solutions): Use proper mud weight selection, good hole cleaning practices, and prevent cuttings accumulation.

Well Control

  • Concepts (Well Control): Intrusion of formation fluids into wellbore when formation pressure is greater than mud pressure.
  • Concepts (Blowouts): Uncontrolled flow of fluids to the surface or into a fractured zone.
  • Kick (Causes): Unexpected high-pressure zone, rapid sedimentation deposition, improper cement jobs, decrease wellbore fluid pressure and lost circulation.
  • Kick (Indicators): Primary indicators are improper hole fill-up during tripping, increased flowrate and pit volume, and sudden increase in penetration rate. Secondary indicators include changes in pump pressure.
  • Well Control Methods (Primary): Maintain overbalance using drilling mud.
  • Well Control Methods (Secondary): Use blowout preventers (BOP).
  • Well Control Methods (Tertiary): Use substances like cement to stop formation fluid influx.
  • BOP System Component (Ram Types): Ring-shaped equipment at BOP top, hydraulic piston to push bladder, seal annulus and seal around specific pipe sizes. Blind Ram closes the wellbore when no pipe is present, and shear ram cuts through drill pipe during emergency.
  • Shut-in Procedures During Drilling: Stop rotation, raise Kelly above rotary table, stop mud pumps, close annular preventer, and record pressures and pit gain.

Conventional Coring

  • Definition: Core cutting from the bottom of the hole during drilling.

  • Types: Standard Conventional Core Barrel (1.5ft to 400ft), Heavy Duty Conventional Core Barrel (for harder formations).

  • Advantages: Good for thick formations, obtain large, continuous core sample, provides undisturbed sample.

  • Disadvantages: Expensive diamond bits and core barrels, high rig time and tool costs and needed to decide to core before drilling.

Special Coring

  • Definition: Working with unconsolidated formations, maintaining reservoir pressure conditions.

  • Types: Pressure-retained coring (maintains reservoir pressure), sponge-lined coring (traps expelled oil), and full-closure coring (for unconsolidated formations).

Wireline Sidewall Coring

  • Need to Target: Specific zones identified after logging and working with limited budget.
  • Time: A critical factor.
  • Need Samples: From multiple depths.
  • Types: Percussion sidewall coring (uses hollow bullets), rotary sidewall drilling (uses diamond-tipped drill).
  • Advantages: Quick operation, reduced unnecessary coring, can obtain samples after well is drilled.
  • Disadvantages (Percussion Type): Alters formation properties, poor for hard rock.
  • Disadvantages (Rotary Type): More expensive than percussion, smaller sample size, limited number of samples per run.

Coiled Tube Drilling (CTD)

  • Key Features: Continuous, jointless hollow steel pipe, uses downhole mud motors, faster than conventional drilling rigs, often performed through existing production tubing, managed pressure drilling, special drilling operations, service operations, hybrid operations.
  • Applications: Re-entry drilling from existing wellbores, special drilling operations, service operations and hybrid operations.
  • Advantages: Continuous operation, faster tripping times, better well control, more environmentally friendly.
  • Disadvantages: Limited weight on bit, limited hole size, higher maintenance requirements, lower penetration rates.

Fish Hook Drilling

  • Definition: A specialized form of directional drilling; the wellbore is angled beyond horizontal.
  • Application: Accessing reservoirs that are difficult to reach with conventional directional or horizontal wells; demonstrated success in fields like Shell Brunei's Seria Field (2007).

Extended Reach Drilling (ERD)

  • Definition: Horizontal displacement exceeds 16,400 ft from surface location; high inclination angles.
  • Advantages: Access to deposits far from the rig, reduced number of platforms needed, easier production from environmentally sensitive areas.
  • Disadvantages: High drag and torque forces, pipe buckling risks, and pipe/casing breakage potential.
  • Operational Challenges: Cutting accumulation in high-angle sections and pipe sticking.

Multilateral Drilling

  • Definition: Multiple horizontal lateral wells drilled from a single mainbore.
  • Key Components: Laterals, branches, junctions, and splays.
  • Advantages: Enhanced reservoir access, improved production performance, lower overall cost.
  • Disadvantages: Increased wellbore instability, challenges in cement placement, and specialized equipment required.

Technology Advancement of Multi Laterals (TAML)

  • Pros (Level 1): Lowest cost option, simple completion design, quick to execute, no specialized tools, no cement.
  • Cons: No selective control of laterals, no mechanical/hydraulic junction, used in consolidated formations.
  • Pros (Level 2): Better main bore integrity, selective production, relatively simple completion design, lower cost compared with higher levels.
  • Cons: Lateral still vulnerable to collapse, no hydraulic isolation, partial mechanical support only.
  • Complexities (Level 3-6): Each level is characterized in a similar structure with advantages and disadvantages.

Special Drillings Operations (PART D)

  • Definition: Major maintenance on an oil or gas well after it has been completed and in operation for some time.
  • Reasons for Workover: Declining well performance, mechanical failures, reservoir data collection, well abandonment, tubing replacement, wellbore cleanup, artificial lift maintenance, fishing.
  • Workover Equipment: Conventional rigs and wireline units.

Well Completion and Components

  • Surface X-Mass Tree: Controls fluids produced from or injected into the well, provides valve control, enables vertical access for wireline operations, and pressure gauges and monitoring.
  • Well Head Components: Casing head, casing spool, tubing head, suspends casings and tubulars, provides surface closure, supports blowout preventer stack, and bases for X-mas tree installation.
  • Subsurface Safety Valve (SSV): Emergency well shut-in, prevents uncontrolled flow, and protects against blowouts.
  • Surface Controlled: Remotely controlled from the surface, more reliable.
  • Subsurface Controlled: Actuated by well flow characteristics.
  • Additional Components: Landing Nipple, Perforated Joint, Blast Joint.

Well Completion Types

  • Open Hole: Simplest and cheapest completion, mainly used in consolidated formations; no perforation expenses.
  • Perforated Casing: Provides effective zonal isolation.

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Description

This quiz covers critical concepts related to hole problems in drilling engineering, focusing on pipe sticking and lost circulation. Understand the identification, prevention, and solutions for these issues, which are crucial for efficient drilling operations. Test your knowledge on managing pressure differences and maintaining mud properties.

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