Dairy Plant Process

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10 Questions

What is the unit of measurement for the standard chemical exergy in Table 2?

kJ/mol

Which component has the highest specific chemical exergy in Table 2?

Immunoglobulin M

What is the purpose of the Bactocatch-assisted pasteurization line in the UF cheese production plant?

To allocate the exergy destruction of the system

What is the total specific chemical exergy of the 3.60% fat whole milk in Table 2?

3048.91 kJ/kg

Which of the following is NOT a component of milk in Table 2?

Sodium nitrate

What is the primary purpose of the homogenization process in milk production?

To create a uniform fat distribution in milk

Which component has a specific chemical exergy of 9.50E-01 kJ/mol in Table 2?

Water

What is the unit of measurement for the specific chemical exergy in Table 2?

kJ/kg

Which of the following components has the lowest specific chemical exergy in Table 2?

Calcium chloride

What is the purpose of determining the exergy destruction rate of each subcomponent in the UF cheese production plant?

To improve the efficiency of the plant

Study Notes

Milk Processing Plant

  • The plant consists of several components, including:
    • Central plate heat exchanger (G)
    • Two plate heat exchangers (B and S)
    • Silo tank (C)
    • Intermediate storage tank (Q) with agitator
    • Balance tank (E) with agitator
    • Deaerator (H)
    • Fat separator (K)
    • Automatic fat standardization device (L)
    • Bactocatch (N)
    • Holding tube (P)
    • Vacuum pump (T)
    • Eight pumps (A, D, F, I, J, M, O, and R)

Compositions of Milk and Its Derivatives

  • The compositions of milk and its derivatives are given in Table 1.
  • The components include:
    • Water
    • Fat
    • Carbohydrate
    • Protein
    • Ash

Specific Heat Capacities and Specific Volumes

  • The specific heat capacities and specific volumes of milk components can be considered as a function of the processing temperature.
  • Mathematical equations used in the calculation of specific heat capacities and densities of milk constituents were adopted from Singh and Heldman.

Chemical Exergy Rates

  • The chemical exergy rates of milk and its derivatives were estimated using Eq. 8 with respect to their chemical compositions at different points of the plant.
  • The standard chemical exergies of milk inorganic ingredients were gathered from the published report.
  • A semi-theoretical model developed by Song et al. was applied to compute the standard chemical exergies of milk organic components.

Exergy Destruction and Improvement Potential

  • The exergy destruction and improvement potential rates were determined for each subcomponent of the system.
  • The results showed that the maximum exergy destruction occurred in the boiler and compressor combination, followed by the pressure pump.

Fat Droplets and Interfacial Tension

  • The size of fat droplets is about 3.6 µm in the freshly harvested cattle milk.
  • The size of fat droplets reaches 1 µm after the homogenization process.
  • The interfacial tension between the fat droplets and milk plasma is about 1-2 mN/m in the raw cattle milk.
  • The interfacial tension increases to about 15 mN/m immediately after homogenization and then decreases to about 3-4 mN/m shortly after homogenization.

This quiz covers the process of milk and its derivatives in a dairy plant, including heat exchangers, storage tanks, and other equipment. It involves calculating volumes and properties of milk at different points in the process.

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