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Questions and Answers
_________ is the nervous system of industrial complexes and power generation systems.
_________ is the nervous system of industrial complexes and power generation systems.
Instrumentation and control
Quality, quantity, and efficiency are directly related to _________ and instrumentation systems.
Quality, quantity, and efficiency are directly related to _________ and instrumentation systems.
control
_________ control is the best way to improve system functionality and profitability.
_________ control is the best way to improve system functionality and profitability.
Process
An _________ loop performs actions without feedback.
An _________ loop performs actions without feedback.
A _________ loop adjusts its output based on feedback from sensors.
A _________ loop adjusts its output based on feedback from sensors.
The _________ is the desired value for a system’s output.
The _________ is the desired value for a system’s output.
A _________ detects physical properties and converts them into measurable signals.
A _________ detects physical properties and converts them into measurable signals.
The role of a _________ is to convert a sensor signal into an electric signal.
The role of a _________ is to convert a sensor signal into an electric signal.
F stands for _________
F stands for _________
_________ pressure refers to the true pressure measured against a vacuum.
_________ pressure refers to the true pressure measured against a vacuum.
_________ pressure is calculated by subtracting atmospheric pressure from absolute pressure.
_________ pressure is calculated by subtracting atmospheric pressure from absolute pressure.
The _________ instrument uses a flexible tube to measure pressure changes.
The _________ instrument uses a flexible tube to measure pressure changes.
The _________ point of water is the temperature where water exists as solid, liquid, and gas.
The _________ point of water is the temperature where water exists as solid, liquid, and gas.
A _________ sensor measures temperature by detecting resistance changes in a material.
A _________ sensor measures temperature by detecting resistance changes in a material.
_________ sensors measure liquid levels using buoyancy principles.
_________ sensors measure liquid levels using buoyancy principles.
_________ sensors use ultrasonic waves to measure levels without physical contact.
_________ sensors use ultrasonic waves to measure levels without physical contact.
_________ flow meters use pressure differences to calculate flow rate.
_________ flow meters use pressure differences to calculate flow rate.
_________ flow meters calculate total flow using chambers and rotating elements.
_________ flow meters calculate total flow using chambers and rotating elements.
_________ is the most widely used motion actuator in industry.
_________ is the most widely used motion actuator in industry.
A motor control system must include protection against _________, which can cause overheating.
A motor control system must include protection against _________, which can cause overheating.
The _________ includes devices for starting, stopping, and reversing motors.
The _________ includes devices for starting, stopping, and reversing motors.
_________ logic uses relays and physical contacts for motor control programming.
_________ logic uses relays and physical contacts for motor control programming.
_________ motor controllers rely on PLCs and software-based programming.
_________ motor controllers rely on PLCs and software-based programming.
What system allows the programming of motor controls using _________ logic?
What system allows the programming of motor controls using _________ logic?
_________ is the capability of an instrument to provide accurate readings.
_________ is the capability of an instrument to provide accurate readings.
_________ is the deviation between the true value and the measured value.
_________ is the deviation between the true value and the measured value.
A system’s _________ is the range where it cannot measure or respond.
A system’s _________ is the range where it cannot measure or respond.
The _________ of an instrument refers to how quickly it reacts to changes.
The _________ of an instrument refers to how quickly it reacts to changes.
A _________ tester is used for the calibration of pressure instruments.
A _________ tester is used for the calibration of pressure instruments.
The pressure applied by a dead weight tester is calculated using the formula _________.
The pressure applied by a dead weight tester is calculated using the formula _________.
An instrument's ability to produce identical results under identical conditions is referred to as _________.
An instrument's ability to produce identical results under identical conditions is referred to as _________.
What is the term for the smallest value an instrument can measure? Answer: _________.
What is the term for the smallest value an instrument can measure? Answer: _________.
_________ sensors detect the material level by measuring dielectric properties.
_________ sensors detect the material level by measuring dielectric properties.
A _________ is a primary sensor that uses fluid density and column height to measure pressure.
A _________ is a primary sensor that uses fluid density and column height to measure pressure.
_________ sensors are used for measuring levels in corrosive or hazardous environments.
_________ sensors are used for measuring levels in corrosive or hazardous environments.
In relay logic, the arrangement of relays and contacts resembles the rungs of a _________.
In relay logic, the arrangement of relays and contacts resembles the rungs of a _________.
_________ flow meters use ultrasonic waves to measure flow by comparing the speed of waves traveling with and against the flow.
_________ flow meters use ultrasonic waves to measure flow by comparing the speed of waves traveling with and against the flow.
A ________ control system does not use feedback for adjustments.
A ________ control system does not use feedback for adjustments.
Thermocouples measure temperature by detecting changes in __________ resistance.
Thermocouples measure temperature by detecting changes in __________ resistance.
An MCC typically includes components such as PLCs, AC drives, and _________.
An MCC typically includes components such as PLCs, AC drives, and _________.
Flashcards
Instrumentation and control
Instrumentation and control
The nervous system of industrial complexes and power generation systems, crucial for quality, quantity, and efficiency.
Process control
Process control
The best way to improve industrial system functionality and profitability by adjusting processes.
Closed-loop control
Closed-loop control
A control system that uses feedback from sensors to automatically adjust its output.
Set point
Set point
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Sensor
Sensor
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Transducer
Transducer
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Open-loop control
Open-loop control
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Control loop components
Control loop components
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Absolute pressure
Absolute pressure
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Gauge pressure
Gauge pressure
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Bourdon-tube instrument
Bourdon-tube instrument
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RTD (Resistance Temperature Detector)
RTD (Resistance Temperature Detector)
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Infrared sensor
Infrared sensor
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Float sensor
Float sensor
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Pneumatic level sensor
Pneumatic level sensor
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Capacitive level sensor
Capacitive level sensor
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Float level sensor
Float level sensor
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What are some types of level sensors?
What are some types of level sensors?
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Differential pressure flow meter
Differential pressure flow meter
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Rotameter
Rotameter
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Electric motor
Electric motor
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Motor controller
Motor controller
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Calibration
Calibration
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Dead weight tester
Dead weight tester
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Manometer
Manometer
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Ultrasonic level sensor
Ultrasonic level sensor
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Ultrasonic flow meter
Ultrasonic flow meter
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Vibrating level sensor
Vibrating level sensor
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PLC bucket
PLC bucket
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Motor Controller Functions
Motor Controller Functions
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Motor Control Elements
Motor Control Elements
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What are the types of motor starters?
What are the types of motor starters?
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Motor Control Center (MCC)
Motor Control Center (MCC)
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Instrument Accuracy
Instrument Accuracy
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Static Error
Static Error
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What is Instrument Reproducibility?
What is Instrument Reproducibility?
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Dead Zone
Dead Zone
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Study Notes
Chapter 1: Introduction to Control and Instrumentation
- Instrumentation is the nervous system of industrial complexes and power generation systems.
- Quality, quantity, and efficiency are related to control systems.
- Process control is the best way to improve system functionality and profitability.
- Environmental control reduces pollutants and emissions.
Chapter 2: Control Loop Description, Elements, and Types
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An open-loop system acts without feedback.
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A closed-loop system adjusts its output based on feedback from sensors.
-
The set point is the desired value for a system's output.
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The difference between the measured value and set point is called the error.
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Open-loop systems have no feedback; adjustments are manual.
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Closed-loop systems use feedback; adjustments are automatic.
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Components of a control loop include process, sensor, transducer, set point, controller, amplifier, actuator, and final control element.
Chapter 3: Primary Sensors
- A sensor detects physical properties and converts them into signals.
- A transducer converts sensor signals into electrical signals.
- Common variables include pressure, temperature, flow, and level.
- Sensors measure process variables like temperature and pressure.
- A transducer's purpose is to convert physical signals into electrical signals.
Chapter 4: Pressure
- The pressure formula is P = F/A (pressure = force/area).
- Force is denoted by F and area is denoted by A.
- Absolute pressure refers to true pressure measured against a vacuum.
- Gauge pressure is calculated by subtracting atmospheric pressure from absolute pressure.
- A Bourdon-tube instrument measures pressure changes using a flexible tube.
Chapter 5: Temperature
- The triple point of water is the temperature where water exists as solid, liquid, and gas.
- Resistance Temperature Detectors or RTDs measure temperature by detecting resistance changes.
- Infrared sensors detect temperature by measuring infrared radiation.
Chapter 6: Level
- Float sensors measure liquid levels using buoyancy principles.
- Conductivity probes measure levels by detecting material conductivity.
- Ultrasonic sensors use ultrasonic waves to measure levels without physical contact.
- Pneumatic sensors are ideal for hazardous materials.
- Capacitive sensors use electromagnetic properties to detect material level.
Chapter 7: Flow
- Differential pressure flow meters calculate flow rate using pressure differences.
- Positive displacement flow meters calculate total flow using chambers and rotating elements.
- Rotameters use a tapered tube and float to measure flow.
- Venturi flow meters measure flow by constricting fluid with a Venturi tube.
Chapter 8: Motor Controls
- Electric motors are widely used motion actuators.
- Motors require protection against overcurrent to prevent overheating.
- Motor control systems include devices to start, stop, and reverse motors.
- Logic often employs relays and physical contacts.
- Motor controllers can utilize PLCs for programmable control.
Chapter 9: Instrument Characteristics
- Instrument accuracy is the capability to provide accurate readings.
- Static error is the deviation between the true value and measured value.
- Reproducibility means producing identical results under identical conditions.
- Dead zone is the range where the instrument cannot measure or respond.
- Responsiveness refers to how fast the instrument reacts to changes.
Chapter 10: Instrument Calibration
- A dead-weight tester is used to calibrate pressure instruments.
- The pressure applied by a calibrated weight is calculated using P=F/A (pressure=force/area).
- Calibrated weights are applied to the piston.
- Calibration verifies instrument readings for accuracy and consistency.
Additional Summary Topics
- Sensors detect material levels by measuring dielectric properties (capacitive sensors).
- A manometer uses fluid density and column height to measure pressure.
- Ultrasonic sensors are used in corrosive environments.
- Flow meters use ultrasonic waves to measure flow by comparing the speed of waves traveling with and against the flow.
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