Control and Instrumentation Chapter 1-3
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_________ is the nervous system of industrial complexes and power generation systems.

Instrumentation and control

Quality, quantity, and efficiency are directly related to _________ and instrumentation systems.

control

_________ control is the best way to improve system functionality and profitability.

Process

An _________ loop performs actions without feedback.

<p>open</p> Signup and view all the answers

A _________ loop adjusts its output based on feedback from sensors.

<p>closed</p> Signup and view all the answers

The _________ is the desired value for a system’s output.

<p>set point</p> Signup and view all the answers

A _________ detects physical properties and converts them into measurable signals.

<p>sensor</p> Signup and view all the answers

The role of a _________ is to convert a sensor signal into an electric signal.

<p>transducer</p> Signup and view all the answers

F stands for _________

<p>force</p> Signup and view all the answers

_________ pressure refers to the true pressure measured against a vacuum.

<p>Absolute</p> Signup and view all the answers

_________ pressure is calculated by subtracting atmospheric pressure from absolute pressure.

<p>Gauge</p> Signup and view all the answers

The _________ instrument uses a flexible tube to measure pressure changes.

<p>Bourdon-tube</p> Signup and view all the answers

The _________ point of water is the temperature where water exists as solid, liquid, and gas.

<p>triple</p> Signup and view all the answers

A _________ sensor measures temperature by detecting resistance changes in a material.

<p>Resistance Temperature Detector or RTD</p> Signup and view all the answers

_________ sensors measure liquid levels using buoyancy principles.

<p>Float</p> Signup and view all the answers

_________ sensors use ultrasonic waves to measure levels without physical contact.

<p>Ultrasonic</p> Signup and view all the answers

_________ flow meters use pressure differences to calculate flow rate.

<p>Differential pressure</p> Signup and view all the answers

_________ flow meters calculate total flow using chambers and rotating elements.

<p>Positive displacement</p> Signup and view all the answers

_________ is the most widely used motion actuator in industry.

<p>Electric motor</p> Signup and view all the answers

A motor control system must include protection against _________, which can cause overheating.

<p>overcurrent</p> Signup and view all the answers

The _________ includes devices for starting, stopping, and reversing motors.

<p>Motor controller</p> Signup and view all the answers

_________ logic uses relays and physical contacts for motor control programming.

<p>Relay</p> Signup and view all the answers

_________ motor controllers rely on PLCs and software-based programming.

<p>Automatic</p> Signup and view all the answers

What system allows the programming of motor controls using _________ logic?

<p>software</p> Signup and view all the answers

_________ is the capability of an instrument to provide accurate readings.

<p>Accuracy</p> Signup and view all the answers

_________ is the deviation between the true value and the measured value.

<p>Static error</p> Signup and view all the answers

A system’s _________ is the range where it cannot measure or respond.

<p>Dead zone</p> Signup and view all the answers

The _________ of an instrument refers to how quickly it reacts to changes.

<p>Responsiveness</p> Signup and view all the answers

A _________ tester is used for the calibration of pressure instruments.

<p>Dead weight</p> Signup and view all the answers

The pressure applied by a dead weight tester is calculated using the formula _________.

<p>P=F/A</p> Signup and view all the answers

An instrument's ability to produce identical results under identical conditions is referred to as _________.

<p>Reproducibility</p> Signup and view all the answers

What is the term for the smallest value an instrument can measure? Answer: _________.

<p>Sensitivity</p> Signup and view all the answers

_________ sensors detect the material level by measuring dielectric properties.

<p>Capacitive</p> Signup and view all the answers

A _________ is a primary sensor that uses fluid density and column height to measure pressure.

<p>Manometer</p> Signup and view all the answers

_________ sensors are used for measuring levels in corrosive or hazardous environments.

<p>Ultrasonic</p> Signup and view all the answers

In relay logic, the arrangement of relays and contacts resembles the rungs of a _________.

<p>Ladder</p> Signup and view all the answers

_________ flow meters use ultrasonic waves to measure flow by comparing the speed of waves traveling with and against the flow.

<p>Ultrasonic</p> Signup and view all the answers

A ________ control system does not use feedback for adjustments.

<p>closed-loop</p> Signup and view all the answers

Thermocouples measure temperature by detecting changes in __________ resistance.

<p>electrical</p> Signup and view all the answers

An MCC typically includes components such as PLCs, AC drives, and _________.

<p>starters</p> Signup and view all the answers

Study Notes

Chapter 1: Introduction to Control and Instrumentation

  • Instrumentation is the nervous system of industrial complexes and power generation systems.
  • Quality, quantity, and efficiency are related to control systems.
  • Process control is the best way to improve system functionality and profitability.
  • Environmental control reduces pollutants and emissions.

Chapter 2: Control Loop Description, Elements, and Types

  • An open-loop system acts without feedback.

  • A closed-loop system adjusts its output based on feedback from sensors.

  • The set point is the desired value for a system's output.

  • The difference between the measured value and set point is called the error.

  • Open-loop systems have no feedback; adjustments are manual.

  • Closed-loop systems use feedback; adjustments are automatic.

  • Components of a control loop include process, sensor, transducer, set point, controller, amplifier, actuator, and final control element.

Chapter 3: Primary Sensors

  • A sensor detects physical properties and converts them into signals.
  • A transducer converts sensor signals into electrical signals.
  • Common variables include pressure, temperature, flow, and level.
  • Sensors measure process variables like temperature and pressure.
  • A transducer's purpose is to convert physical signals into electrical signals.

Chapter 4: Pressure

  • The pressure formula is P = F/A (pressure = force/area).
  • Force is denoted by F and area is denoted by A.
  • Absolute pressure refers to true pressure measured against a vacuum.
  • Gauge pressure is calculated by subtracting atmospheric pressure from absolute pressure.
  • A Bourdon-tube instrument measures pressure changes using a flexible tube.

Chapter 5: Temperature

  • The triple point of water is the temperature where water exists as solid, liquid, and gas.
  • Resistance Temperature Detectors or RTDs measure temperature by detecting resistance changes.
  • Infrared sensors detect temperature by measuring infrared radiation.

Chapter 6: Level

  • Float sensors measure liquid levels using buoyancy principles.
  • Conductivity probes measure levels by detecting material conductivity.
  • Ultrasonic sensors use ultrasonic waves to measure levels without physical contact.
  • Pneumatic sensors are ideal for hazardous materials.
  • Capacitive sensors use electromagnetic properties to detect material level.

Chapter 7: Flow

  • Differential pressure flow meters calculate flow rate using pressure differences.
  • Positive displacement flow meters calculate total flow using chambers and rotating elements.
  • Rotameters use a tapered tube and float to measure flow.
  • Venturi flow meters measure flow by constricting fluid with a Venturi tube.

Chapter 8: Motor Controls

  • Electric motors are widely used motion actuators.
  • Motors require protection against overcurrent to prevent overheating.
  • Motor control systems include devices to start, stop, and reverse motors.
  • Logic often employs relays and physical contacts.
  • Motor controllers can utilize PLCs for programmable control.

Chapter 9: Instrument Characteristics

  • Instrument accuracy is the capability to provide accurate readings.
  • Static error is the deviation between the true value and measured value.
  • Reproducibility means producing identical results under identical conditions.
  • Dead zone is the range where the instrument cannot measure or respond.
  • Responsiveness refers to how fast the instrument reacts to changes.

Chapter 10: Instrument Calibration

  • A dead-weight tester is used to calibrate pressure instruments.
  • The pressure applied by a calibrated weight is calculated using P=F/A (pressure=force/area).
  • Calibrated weights are applied to the piston.
  • Calibration verifies instrument readings for accuracy and consistency.

Additional Summary Topics

  • Sensors detect material levels by measuring dielectric properties (capacitive sensors).
  • A manometer uses fluid density and column height to measure pressure.
  • Ultrasonic sensors are used in corrosive environments.
  • Flow meters use ultrasonic waves to measure flow by comparing the speed of waves traveling with and against the flow.

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Description

This quiz covers the fundamental concepts of control and instrumentation, including types of control loops and the functionality of primary sensors. Explore how open-loop and closed-loop systems operate, the significance of set points, and the role of various components in a control system. Test your knowledge on improving efficiency and managing environmental impacts through effective process control.

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