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Questions and Answers
What is the primary function of plasticizers in concrete mixtures?
What is the primary function of plasticizers in concrete mixtures?
How do super plasticizers achieve high workability in concrete?
How do super plasticizers achieve high workability in concrete?
Which materials are commonly found in bonding admixtures?
Which materials are commonly found in bonding admixtures?
What is the main purpose of grouting admixtures?
What is the main purpose of grouting admixtures?
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Which of the following is NOT a common use of puzzolanas in concrete?
Which of the following is NOT a common use of puzzolanas in concrete?
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What is the role of air-entraining admixtures in grouting?
What is the role of air-entraining admixtures in grouting?
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What compounds do puzzolanas form when they react with lime in the presence of water?
What compounds do puzzolanas form when they react with lime in the presence of water?
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Which class of admixtures helps increase the bond strength between old and new concrete?
Which class of admixtures helps increase the bond strength between old and new concrete?
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What is the primary role of cement in concrete?
What is the primary role of cement in concrete?
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What distinguishes 'wet' concrete from 'set' concrete?
What distinguishes 'wet' concrete from 'set' concrete?
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Which of the following is NOT a classification of concrete based on cementing materials?
Which of the following is NOT a classification of concrete based on cementing materials?
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Which type of concrete has a bulk density below 500 kg/m3?
Which type of concrete has a bulk density below 500 kg/m3?
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During which stage of concrete production is the final mixture prepared for pouring?
During which stage of concrete production is the final mixture prepared for pouring?
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What is the primary function of aggregates in concrete?
What is the primary function of aggregates in concrete?
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What is the significance of using admixtures in concrete?
What is the significance of using admixtures in concrete?
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Which type of aggregate is formed artificially and can be used in concrete?
Which type of aggregate is formed artificially and can be used in concrete?
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How are aggregates classified based on their shape?
How are aggregates classified based on their shape?
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Which of the following materials is NOT typically considered an aggregate in concrete?
Which of the following materials is NOT typically considered an aggregate in concrete?
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Which type of aggregate is known to have the greatest voids in concrete?
Which type of aggregate is known to have the greatest voids in concrete?
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Which of the following stages comes last in the concrete production process?
Which of the following stages comes last in the concrete production process?
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What is the maximum thickness requirement for a flaky aggregate relative to its width?
What is the maximum thickness requirement for a flaky aggregate relative to its width?
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Natural aggregates are derived from which of the following sources?
Natural aggregates are derived from which of the following sources?
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What effect do aggregates have on the shrinkage of concrete?
What effect do aggregates have on the shrinkage of concrete?
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What type of aggregates typically produce the minimum voids in concrete?
What type of aggregates typically produce the minimum voids in concrete?
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What is the primary purpose of compaction in concrete work?
What is the primary purpose of compaction in concrete work?
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Which of the following methods is NOT listed as a type of compaction?
Which of the following methods is NOT listed as a type of compaction?
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How long should curing be done at minimum to ensure concrete gains strength?
How long should curing be done at minimum to ensure concrete gains strength?
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What percentage of voids in hardened concrete can reduce its strength by over 30 percent?
What percentage of voids in hardened concrete can reduce its strength by over 30 percent?
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Which method of curing involves covering the concrete with gunny bags?
Which method of curing involves covering the concrete with gunny bags?
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What effect does compaction by vibration have on the particles of fresh concrete?
What effect does compaction by vibration have on the particles of fresh concrete?
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What is the role of sealing compounds in curing concrete?
What is the role of sealing compounds in curing concrete?
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Which method of compaction is particularly useful for thin elements such as slabs?
Which method of compaction is particularly useful for thin elements such as slabs?
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What is the primary purpose of using chutes in concrete transportation?
What is the primary purpose of using chutes in concrete transportation?
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Why are agitators used for long hauls of concrete?
Why are agitators used for long hauls of concrete?
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What is a disadvantage of transporting concrete via belt conveyor?
What is a disadvantage of transporting concrete via belt conveyor?
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How does the skip and hoist method primarily function?
How does the skip and hoist method primarily function?
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What role does the vacuum play in the pumping method for concrete?
What role does the vacuum play in the pumping method for concrete?
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What should be avoided during the placement of concrete to ensure quality?
What should be avoided during the placement of concrete to ensure quality?
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What is a common characteristic of bucket and ropeway systems for concrete transport?
What is a common characteristic of bucket and ropeway systems for concrete transport?
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Which of the following is NOT a reason for covering concrete with tarpaulins during transport?
Which of the following is NOT a reason for covering concrete with tarpaulins during transport?
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Which factor does NOT influence the workability of concrete?
Which factor does NOT influence the workability of concrete?
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What is the purpose of monitoring the quality of concrete work?
What is the purpose of monitoring the quality of concrete work?
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What is the term for the contraction of concrete in the absence of load?
What is the term for the contraction of concrete in the absence of load?
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Which of the following is considered a defect in concrete?
Which of the following is considered a defect in concrete?
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What does the poison ratio measure?
What does the poison ratio measure?
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Which is NOT a part of quality control in concrete construction?
Which is NOT a part of quality control in concrete construction?
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Which method helps ensure the quality of concrete at the site?
Which method helps ensure the quality of concrete at the site?
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What does the term 'bleeding' refer to in concrete?
What does the term 'bleeding' refer to in concrete?
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Study Notes
Concrete
- Concrete is a homogenous mixture of binding material (cement or lime), coarse and fine aggregate, and water.
- The coarser aggregate acts as a filler.
- The fine aggregate fills the voids between the paste and the coarse aggregate.
- The cement, in conjunction with water, acts as a binder.
- The mobility of the mixture is aided by cement paste.
- Freshly mixed concrete before setting is known as wet or green concrete; after setting or hardening, it's known as set or hardened concrete.
- Most ancient structures were constructed with lime concrete.
- Concrete properties can be modified using admixtures for characteristics like pumpability and durability.
Ingredients of Concrete
- Concrete is composed of cement, fine aggregates, coarse aggregates, water, air, and admixtures.
- Cement
- Fine Aggregates
- Coarse Aggregates
- Air
- Water
- Admixtures
Aggregate
- Aggregates are materials used as fillers in mortar and concrete production.
- Aggregates form the body of concrete, comprising 70-80% of its volume.
- Aggregates significantly impact concrete properties.
- Historically considered inert until 1940.
- Aggregates reduce shrinkage and increase concrete bulk density.
Classification of Course Aggregates
- Aggregates are classified based on geological origin, size, and shape.
- Geological Origin: Natural aggregates are sourced from crushed igneous, sedimentary, or metamorphic rocks (e.g., gravels, sand). Artificial aggregates are manufactured (e.g., broken bricks, blast furnace slag, synthetic aggregates).
- Size: Aggregates are categorized by size (e.g., 10 mm, 20 mm, 30 mm).
- Shape: Rounded aggregates have lower void content (approximately 32%) compared to irregular aggregates (around 36%). Angular aggregates have higher void content (approximately 40%). Flaky aggregates are characterized by low thickness relative to width.
Classification of Fine Aggregates
- Fine aggregates are classified by source, mineralogical composition, and size.
- Source: Natural sand, crushed stone sand, crushed gravel sand are common sources.
- Composition: Quartz, feldspar, and carbonaceous varieties.
- Size: Coarse (fineness modulus 2.9-3.2), Medium (2.6-2.9), Fine (2.2-2.6).
Classification of Aggregates (Based on Unit Weight)
- Normal-weight aggregates: Specific gravity 2.5-2.7, Unit weight 23-26 kN/m³, Bulk density 1520-1680 kg/m³ (e.g., sand, gravel, granite).
- Heavy-weight aggregates: Specific gravity 2.8-2.9, Unit weight 25-29 kN/m³, Bulk density > 2080 kg/m³ (e.g., magnetite, baryte).
- Light-weight aggregates: Specific gravity 12, Unit weight < 1120 kg/m³ (e.g., dolomite, pumice, cinder, clay).
Characteristics of Aggregates
- Strength, Stiffness, Bond Strength, Shape and Texture, Specific Gravity, Bulk Density, Voids, Porosity, Moisture Content, Bulking, Fineness Modulus, Soundness are key characteristics to consider.
Testing of Aggregates
- Specific gravity, water absorption, bulk density and void, crushing value, impact value, abrasion test, ten percent fines test, and Fineness Modulus.
Water
- Water initiates hydration, determines consistency/workability, is used to wash aggregates, and is essential for curing.
- Quality of mixing water is crucial; impurities can impact setting, strength, durability, and cause efflorescence (surface discoloration), and corrosion of steel.
- Water for washing aggregates removes layers of silt, salt, and organic matter to ensure better adhesion.
- Suitable water can be used for curing.
Water-Cement Ratio
- Water-cement ratio significantly affects concrete workability and strength.
- Excess water reduces strength; overly dry aggregates absorb water from the mix.
Admixtures
- Admixtures are materials added to concrete to enhance specific properties (e.g., rate of hydration, workability, early strength).
- Several types of admixtures exist, including accelerators, retarders, water-proofers, workability agents, and more.
Classification of Admixtures
- Accelerators, retarders, water-proofers.
- Finely divided workability agents, bleeding agents, coloring agents, air-entraining agents.
- Plasticizers, bonding admixtures, grouting admixtures.
- Expansion-producing admixtures, fungicides, algaecides, puzzolanas.
Accelerators, Retarders, etc.
- Accelerators speed up the setting and hardening of concrete.
- Retarders slow down the setting and hardening of concrete.
- Water-proofers improve concrete's resistance to water penetration.
- Workability agents enhance concrete's ease of placement and compaction.
Production of Concrete
- Batching or measurement, Mixing, Transporting, Placing, Compacting, Curing, and Finishing are the typical steps in concrete production.
Batching or Measurement
- Precise measurement of concrete ingredients (aggregates, cement, water, admixtures) is crucial for quality control.
- Two main batching methods: volume batching and weigh batching.
Mixing
- Mixing ensures homogeneity and uniformity of concrete ingredients.
- Two main mixing methods: hand mixing (small jobs), machine mixing (larger projects), which has batch and continuous options.
Transportation
- Transporting concrete to the job site without loss of homogeneity and preventing segregation.
- Various methods include mortar pans, wheelbarrows, chutes, transit mixers with dumpers, bucket and ropeway, and belt conveyors,
Placing
- Placing concrete involves careful placement on foundations, beams, columns, slabs, highways, and runways.
Compaction
- Compaction eliminates entrapped air and voids to ensure a dense, homogenous concrete mass.
- Compaction methods include hand compaction, vibration, spinning, jolting, and rolling.
Curing
- Curing allows concrete to gain its desired strength with continuous controlled moisture content.
- Curing methods include water curing, steam curing, infra-red curing.
Finishing
- Finishing concrete involves ensuring the desired form and surface texture.
Workability
- Workability is the ease with which concrete can be compacted to completely fill the formwork.
Strength of concrete
- Strength properties of concrete are explained Tests are done on concrete in the lab
Non destructive tests
- Explanation of non destructive tests for measuring concrete properties.
Defects
- Potential defects in concrete, including cracks, crazing, sulphate deterioration, efflorescence, segregation, bleeding and laitance.
Important Terminology
- Explanation of terminology related to the material such as poison ratio, creep, shrinkage
Quality Control of Concrete
- Overseeing site activities to ensure material quality and correct proportions.
- Monitoring strength variations to ensure quality.
- Importance of material selection, design, and skilled workmanship.
Aim of Monitoring Quality Control
- Reasons behind checking and monitoring concrete construction,
Quality Control Procedure
- Steps to follow for ensuring quality parameters in construction.
Tests
- Testing methods for checking material quality: fine and coarse aggregates, cement, soil.
Concrete Mix Design Procedure
- Standard procedure for designing concrete mixes following applicable standards (e.g., IS 10262-1982).
Classification of Concrete
- Concrete classification based on factors like cementing materials, grade, and bulk density.
- Concrete grades based on 28-day cube strength (e.g., M5, M7.5, M10, M15, M20).
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Description
This quiz explores the various types of admixtures used in concrete, including plasticizers, super plasticizers, bonding admixtures, and air-entraining agents. It covers their functions, materials commonly used, and specific roles in enhancing concrete performance. Test your knowledge on these essential components of concrete technology.