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Compressors and Crankcase Oil Systems
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Compressors and Crankcase Oil Systems

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Questions and Answers

How does the system ensure the motors are intrinsically safe?

The motors are supplied with filtered, fresh air that is passed through them by the purge air blowers.

What role do the auxiliary lube oil pumps play in the lubrication system?

They maintain lubrication during start-up and stand-by service.

Why is cooling water routed to the cylinder rods of the motor drivers?

Cooling water is routed to manage the temperature and ensure efficient operation of the motor drivers.

What is the function of the hand pump in the lubricator system?

<p>The hand pump is used to provide lubrication to the system when the lubricator pumps are offline.</p> Signup and view all the answers

What happens to the crankcase oil after it is filtered in the lubrication system?

<p>The filtered crankcase oil is routed to the main and outboard bearings of the motor drives.</p> Signup and view all the answers

What could result from a loss of fresh purge air to the compressors in conjunction with a flammable gas release?

<p>It could result in an explosion and fire.</p> Signup and view all the answers

What is the purpose of filtering the fresh air through the purge air filter?

<p>To ensure that the air routed to the compressors is clean and safe.</p> Signup and view all the answers

What component is responsible for routing crankcase oil to the cooling systems of the compressors?

<p>P-122A/B-1 (C-120A/B Main Lube Oil Pump).</p> Signup and view all the answers

Why is the hand pump in the lubricator system isolated from the main system?

<p>It is isolated unless required for maintenance or repair.</p> Signup and view all the answers

What is the function of the vent on the discharge of the lubricator pumps?

<p>To allow for inventory and air bleeding from the system.</p> Signup and view all the answers

Study Notes

Compressors Motor Purge System

  • Fresh air enters the system through a weatherproof 25’ air inlet stack.
  • Filtering of air occurs via F-121 (Purge Air Filter) before reaching the compressors.
  • C-121A/B (Purge Air Blowers) ensure filtered air flows through C-120A/B (Charge Gas Compressors) and C-360A/B (Booster/Recycle Compressors) motors.
  • The purge system is critical for intrinsic safety to meet Class I, Division I electrical classification standards.
  • A loss of fresh purge air paired with flammable gas can lead to potential explosions or fires, with motors being ignition sources.

Crankcase Oil and Cooling Water System

  • Crankcase oil is supplied from D-140 (Crankcase Oil Storage Drum) to C-120A/B (Charge Gas Compressors) Frame Oil Reservoirs as make-up oil.
  • Main lube oil pumps P-122A/B-1 circulate oil to E-122A/B-1 and E-122A/B-2 (Lube Oil Coolers), where it is cooled by water.
  • Auxiliary lube oil pumps P-122A/B-2 provide service during start-up and standby.
  • Oil is filtered through F-122A/B-1 or F-122A/B-2 before reaching CM-120A/B (Motor Drives) bearings.
  • Crankcase oil returns to the reservoirs after lubrication.
  • Cooling water is distributed to both cylinders of CM-120A/B and through FI-123A/B-1 or FI-123A/B-2 cooling filters for piston and tail rods.

Rod and Cylinder Lubricator System

  • P-121A/B (Lubricator Pumps) deliver lubricating oil to the rod packings and cylinders of C-120A/B.
  • A hand pump is available for lubrication during pump maintenance or repairs, isolated from the system when not in use.
  • A vent is incorporated in P-121 to allow for inventory checks and air bleeding from the system.
  • Oil leaks are critical to prevent; inadequate lubrication can damage packing and compromise system containment.

Compressors Motor Purge System

  • Fresh air enters the system through a weatherproof 25’ air inlet stack.
  • Filtering of air occurs via F-121 (Purge Air Filter) before reaching the compressors.
  • C-121A/B (Purge Air Blowers) ensure filtered air flows through C-120A/B (Charge Gas Compressors) and C-360A/B (Booster/Recycle Compressors) motors.
  • The purge system is critical for intrinsic safety to meet Class I, Division I electrical classification standards.
  • A loss of fresh purge air paired with flammable gas can lead to potential explosions or fires, with motors being ignition sources.

Crankcase Oil and Cooling Water System

  • Crankcase oil is supplied from D-140 (Crankcase Oil Storage Drum) to C-120A/B (Charge Gas Compressors) Frame Oil Reservoirs as make-up oil.
  • Main lube oil pumps P-122A/B-1 circulate oil to E-122A/B-1 and E-122A/B-2 (Lube Oil Coolers), where it is cooled by water.
  • Auxiliary lube oil pumps P-122A/B-2 provide service during start-up and standby.
  • Oil is filtered through F-122A/B-1 or F-122A/B-2 before reaching CM-120A/B (Motor Drives) bearings.
  • Crankcase oil returns to the reservoirs after lubrication.
  • Cooling water is distributed to both cylinders of CM-120A/B and through FI-123A/B-1 or FI-123A/B-2 cooling filters for piston and tail rods.

Rod and Cylinder Lubricator System

  • P-121A/B (Lubricator Pumps) deliver lubricating oil to the rod packings and cylinders of C-120A/B.
  • A hand pump is available for lubrication during pump maintenance or repairs, isolated from the system when not in use.
  • A vent is incorporated in P-121 to allow for inventory checks and air bleeding from the system.
  • Oil leaks are critical to prevent; inadequate lubrication can damage packing and compromise system containment.

Compressors Motor Purge System

  • Fresh air enters the system through a weatherproof 25’ air inlet stack.
  • Filtering of air occurs via F-121 (Purge Air Filter) before reaching the compressors.
  • C-121A/B (Purge Air Blowers) ensure filtered air flows through C-120A/B (Charge Gas Compressors) and C-360A/B (Booster/Recycle Compressors) motors.
  • The purge system is critical for intrinsic safety to meet Class I, Division I electrical classification standards.
  • A loss of fresh purge air paired with flammable gas can lead to potential explosions or fires, with motors being ignition sources.

Crankcase Oil and Cooling Water System

  • Crankcase oil is supplied from D-140 (Crankcase Oil Storage Drum) to C-120A/B (Charge Gas Compressors) Frame Oil Reservoirs as make-up oil.
  • Main lube oil pumps P-122A/B-1 circulate oil to E-122A/B-1 and E-122A/B-2 (Lube Oil Coolers), where it is cooled by water.
  • Auxiliary lube oil pumps P-122A/B-2 provide service during start-up and standby.
  • Oil is filtered through F-122A/B-1 or F-122A/B-2 before reaching CM-120A/B (Motor Drives) bearings.
  • Crankcase oil returns to the reservoirs after lubrication.
  • Cooling water is distributed to both cylinders of CM-120A/B and through FI-123A/B-1 or FI-123A/B-2 cooling filters for piston and tail rods.

Rod and Cylinder Lubricator System

  • P-121A/B (Lubricator Pumps) deliver lubricating oil to the rod packings and cylinders of C-120A/B.
  • A hand pump is available for lubrication during pump maintenance or repairs, isolated from the system when not in use.
  • A vent is incorporated in P-121 to allow for inventory checks and air bleeding from the system.
  • Oil leaks are critical to prevent; inadequate lubrication can damage packing and compromise system containment.

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Description

This quiz covers the essential components and functions of compressors and crankcase oil systems, focusing on the purge air system and oil circulation processes. It explores the critical safety measures required to prevent explosions and ensure efficient operation of compressors. Test your knowledge on these vital systems used in industrial settings.

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