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Compressor Basics and Multi-Stage Systems
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Compressor Basics and Multi-Stage Systems

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Questions and Answers

What is the primary function of a compressor?

The primary function of a compressor is to move vapor by increasing its pressure and reducing its volume.

How does a multi-stage compressor differ from a single-stage compressor?

A multi-stage compressor combines two or more compressors onto a single driver shaft to achieve higher pressures than a single stage can offer.

What role do suction/discharge bottles play in compressor systems?

Suction/discharge bottles, or pulsation dampeners, dampen pressure pulsations to ensure smooth operation of the compressors.

Why are C-120A/B compressors designed to run in parallel?

<p>C-120A/B compressors are designed to run in parallel to enhance efficiency and ensure continuous operation by sharing the load.</p> Signup and view all the answers

What can lead to high vibration in a compressor system?

<p>High vibration in a compressor system can be caused by loose support straps, broken support slabs, or excessive oil levels in the dampeners.</p> Signup and view all the answers

What is the primary function of the suction/discharge bottles?

<p>They allow for relatively unrestricted flow of gas in one direction only.</p> Signup and view all the answers

Why is it important to monitor the temperature of the suction and discharge valves?

<p>High temperature on these valves could indicate a valve failure or leak.</p> Signup and view all the answers

How do E-120A/B charge gas interstage coolers function?

<p>They cool the ethylene on the shell side using cooling water on the tube side.</p> Signup and view all the answers

What is the function of D-120A/B charge gas interstage K.O. drums?

<p>Their function is to knock out any entrained liquid from the ethylene.</p> Signup and view all the answers

Describe how liquid and vapor exit from the D-120A/B drums.

<p>Liquid exits from the bottom and vapor exits from the top of the drums.</p> Signup and view all the answers

Study Notes

Compressor Basics

  • A compressor is a mechanical device that increases the pressure and reduces the volume of vapor, moving it through piping or for storage.
  • Similar to pumps, compressors are designed for vapors and come in centrifugal and positive displacement types.

Multi-Stage Compressors

  • Multi-stage compressors use two or more compressor stages on a single driver shaft to achieve higher pressure outputs.
  • Suction gas enters the first stage, is compressed, and then sent to a knockout (KO) drum to remove any liquid before entering the next stage.

C-120A/B (Charge Gas Compressors)

  • C-120A/B are Dresser-Rand horizontally opposed compressors operating at 325 rpm and 2500 hp, designed for multi-stage positive displacement.
  • Both compressors typically run in parallel for normal operations.

Suction/Discharge Bottles

  • Also known as pulsation dampeners, these devices mitigate pressure pulsations during compression cycles to prevent compressor overloading and vibration issues.
  • Equipped with pulsation dampeners before and after each cylinder in C-120A/B compressors for smoother operation.
  • Specially designed bottles allow for one-way gas flow resembling check valves, enhancing operational efficiency.
  • Monitoring valves' temperatures is crucial; high temperatures may indicate valve failures or leaks.

E-120A/B (Charge Gas Interstage Coolers)

  • E-120A/B are multi-tube U-type exchangers that cool ethylene on the shell side using cooling water on the tube side, installed between the first and second stages of the compressor.
  • Their primary function is to remove heat generated during compression.

D-120A/B (Charge Gas Interstage K.O. Drums)

  • D-120A/B are 4’D x 8’2”L vessels equipped with internal demister pads to separate entrained liquid from ethylene after cooling.
  • Ethylene enters the drum from the side, with liquids exiting at the bottom and vapor exiting from the top.

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Explore the essential concepts of compressors, including their functions, types, and designs. This quiz covers both single-stage and multi-stage compressors, with a focus on specific models like the C-120A/B. Gain insights into suction/discharge bottles and their roles in maintaining pressure stability during operation.

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