Composite Inspection Methods Quiz
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Questions and Answers

What is the most frequently used inspection method in aviation?

  • Visual Inspection (correct)
  • Radiographic Testing
  • Ultrasonic Testing
  • Eddy Current Testing

Why are multiple methods used in composite inspection and non-destructive testing?

  • To increase the costs of inspection
  • To confuse the personnel performing the inspection
  • To reduce the efficiency of the inspection process
  • To accurately determine the airworthiness of the structure (correct)

What is the purpose of determining the classification of damage in a composite structure?

  • To increase the complexity of inspections
  • To determine whether the damage is repairable or if the part must be replaced (correct)
  • To delay the repair procedures
  • To complicate the repair process

Why is ongoing inspection necessary for composite structures?

<p>To ensure any damages are identified promptly (C)</p> Signup and view all the answers

What does thorough inspection of a damaged composite structure involve?

<p>Inspecting beyond the immediately apparent defect (C)</p> Signup and view all the answers

Which document outlines inspection procedures, damage classification factors, and recommended repair methods for composite structures?

<p>Manufacturer’s Structural Repair Manual (C)</p> Signup and view all the answers

What could happen if moisture enters the core structure of a composite material along with airflow?

<p>It could cause a small delamination. (A)</p> Signup and view all the answers

Why are bolted and bonded surface patches not usually recommended for composite repairs?

<p>They do not restore the strength characteristics of the original structure. (D)</p> Signup and view all the answers

What is the purpose of resin injection repairs in composite materials?

<p>Filling holes or voids by injecting resin into damaged areas. (B)</p> Signup and view all the answers

Which type of damage would require repair procedures ranging from surface scratches to damage extending through all internal plies and core honeycomb material?

<p>Damage extending through all internal plies and core honeycomb material. (B)</p> Signup and view all the answers

Why might tiny holes, known as pinholes, in the skin surface of composites be dangerous?

<p>They may not be easily detected but can lead to extensive damage. (D)</p> Signup and view all the answers

What is the main reason why resin injections are usually performed on non-structural parts during repairs?

<p>To fill holes or voids in non-structural components. (D)</p> Signup and view all the answers

What is the most desirable type of permanent repair for composite structures?

<p>Laminating new repair plies in the damaged area (A)</p> Signup and view all the answers

What is the purpose of defining the repair procedure in composite repairs?

<p>To ensure the structural integrity of the repair (C)</p> Signup and view all the answers

What role does NDI play in the damage assessment and repair process of composites?

<p>It is used to inspect the repair site for structural integrity (D)</p> Signup and view all the answers

How do potted repairs differ from core material plugs in composite repairs?

<p>Core material plugs add weight and decrease flexibility (A)</p> Signup and view all the answers

What is the final step in the composite damage assessment and repair process?

<p>Documenting the repair (D)</p> Signup and view all the answers

Why does filling a hole with a resin-and-filler mixture impact the repaired part?

<p>It decreases flexibility and adds weight (B)</p> Signup and view all the answers

How can laminate damage that runs through all laminate layers be repaired?

<p>Using a step-cut repair from one side of the part to the other (C)</p> Signup and view all the answers

What should be considered when repairing laminate damage according to the text?

<p>The manufacturer's repair manual for limitations (B)</p> Signup and view all the answers

What is the purpose of a surface patch and backing plate in the repair process?

<p>To strengthen the repair and provide support (A)</p> Signup and view all the answers

How does the repair method differ for thicker laminate structures according to the text?

<p>Thicker laminates use a modified two-sided step-cut repair (C)</p> Signup and view all the answers

What is the result of performing a two-sided step-cut repair on a five-layer laminate according to the text?

<p>A patch that is larger than if a one-sided repair was performed (B)</p> Signup and view all the answers

What is illustrated in View B of the laminate repair process?

<p>A two-sided step-cut repair that meets in the middle (D)</p> Signup and view all the answers

What is the primary reason sandwich structures are vulnerable to impact and puncture damage?

<p>Delaminations in the face sheets (D)</p> Signup and view all the answers

When is potted repair suitable for sandwich structure damage?

<p>For damage up to 1 in. in diameter (A)</p> Signup and view all the answers

What orientation should the grain of a balsa wood plug have when used for sandwich structure repairs?

<p>Perpendicular to the skin (A)</p> Signup and view all the answers

What type of core material should be used if honeycomb material is selected for sandwich structure repairs?

<p>Same density as the original (C)</p> Signup and view all the answers

Which of the following is NOT a common type of sandwich structure repair mentioned in the text?

<p>Composite honeycomb plug bonding (A)</p> Signup and view all the answers

In sandwich structure repairs, why is it crucial to cut a balsa wood or composite honeycomb plug with care?

<p>To prevent delaminations (C)</p> Signup and view all the answers

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