Co-based Alloys and Their Applications
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Questions and Answers

Which Co-based alloy is primarily used for casting products?

  • CoNiCrMoWFe alloy
  • CoCrMo alloy (correct)
  • CoCrWNi alloy
  • CoNiCrMo alloy
  • Co-based alloys can contain up to 35% chromium.

    False (B)

    Name one application of the wrought CoNiCrMo alloy.

    Stems of prostheses for heavily loaded joints.

    The two basic elements of Co-based alloys are cobalt and ______.

    <p>chromium</p> Signup and view all the answers

    Match the following Co-based alloys with their respective types:

    <p>F75 = Cast CoCrMo alloy F90 = Wrought CoCrWNi alloy F562 = Wrought CoNiCrMo alloy F563 = Wrought CoNiCrMoWFe alloy</p> Signup and view all the answers

    What is added to Co-based alloys to produce finer grains?

    <p>Molybdenum (C)</p> Signup and view all the answers

    There are four types of Co-based alloys according to ASTM recommended for surgical implants.

    <p>True (A)</p> Signup and view all the answers

    What process is used to create castable CoCrMo alloy?

    <p>Melting and pouring into a mold.</p> Signup and view all the answers

    What is the primary function of carbon in steel?

    <p>Increase strength (C)</p> Signup and view all the answers

    Vanadium helps develop a coarser crystalline microstructure in steel.

    <p>False (B)</p> Signup and view all the answers

    What percentage range of carbon is typically found in structural steels?

    <p>0.15 to 0.30 percent</p> Signup and view all the answers

    Nickel enhances the __________ behavior of steel at low temperatures.

    <p>fracture toughness</p> Signup and view all the answers

    Match the following elements with their effects on steel:

    <p>Carbon = Increases strength, reduces ductility Nickel = Enhances corrosion resistance and fracture toughness Vanadium = Develops finer crystalline microstructure Manganese = Improves hardenability</p> Signup and view all the answers

    Which of the following metals is NOT commonly used for manufacturing implants?

    <p>Platinum (Pt) (B)</p> Signup and view all the answers

    All metals used in implants are biocompatible and do not corrode in the body.

    <p>False (B)</p> Signup and view all the answers

    What is the effect of too much carbon in steel?

    <p>Too low ductility (A)</p> Signup and view all the answers

    The nickel content in certain grades of ASTM A514 can go up to 1.50 percent.

    <p>True (A)</p> Signup and view all the answers

    What are metals containing two or more elements called?

    <p>Alloys</p> Signup and view all the answers

    The ability of a material to perform within an appropriate host response in a specific application is known as __________.

    <p>biocompatibility</p> Signup and view all the answers

    What is the typical vanadium content in ASTM grades A572 and A588?

    <p>0.02 to 0.15 percent</p> Signup and view all the answers

    Match the following elements with their significance in the body:

    <p>Fe = Essential for cell functions Co = Synthesis of vitamin B12 Cu = Crosslinking of elastin in the aorta Ti = Commonly used in implants</p> Signup and view all the answers

    What is a potential consequence of corrosion in metallic implants?

    <p>Weakened implant structure (C)</p> Signup and view all the answers

    Cytotoxic substances are harmless to cells.

    <p>False (B)</p> Signup and view all the answers

    What type of alloys are commonly used in the context of biomedical implants?

    <p>Co-based alloys and Ti-based alloys</p> Signup and view all the answers

    What is the typical amount of molybdenum in certain grades of A588 steel?

    <p>0.08 to 0.25 percent (D)</p> Signup and view all the answers

    Chromium primarily increases the strength of steel.

    <p>False (B)</p> Signup and view all the answers

    What is the composition of the well-known '18-8' stainless steel?

    <p>18% nickel and 8% chromium</p> Signup and view all the answers

    The first stainless steel developed was type ______.

    <p>302</p> Signup and view all the answers

    What is the primary benefit of adding molybdenum to steel?

    <p>Improves strength at high temperatures (C)</p> Signup and view all the answers

    Match the following stainless steel types with their specific compositions:

    <p>18-8 = 18% nickel and 8% chromium 18-8Mo = 18% nickel, 8% chromium, and molybdenum 316 = 16% nickel, 10% chromium 316L = 16% nickel, 10% chromium, and lower carbon</p> Signup and view all the answers

    Stainless steel types containing molybdenum are more resistant to corrosion than other stainless steels.

    <p>True (A)</p> Signup and view all the answers

    Stainless steel type ______ is known for its improved resistance to chloride solution due to lower carbon content.

    <p>316L</p> Signup and view all the answers

    What are the main alloying elements in the titanium alloy Ti6Al4V?

    <p>Aluminum and Vanadium (D)</p> Signup and view all the answers

    Titanium has a high shear strength, making it desirable for bone screws and plates.

    <p>False (B)</p> Signup and view all the answers

    What type of oxide forms on titanium that contributes to its corrosion resistance?

    <p>Titanium dioxide (TiO2)</p> Signup and view all the answers

    The alloy Ti6Al4V contains _____% aluminum.

    <p>5.5–6.5</p> Signup and view all the answers

    Match the following properties to their descriptions:

    <p>Strength = Similar to 316 stainless steel Oxidation Resistance = High due to aluminum content Shear Strength = Poor Corrosion Resistance = Achieved via oxide layer formation</p> Signup and view all the answers

    What is the primary reason for titanium's corrosion resistance?

    <p>Formation of a solid oxide layer (D)</p> Signup and view all the answers

    Higher impurity content in titanium alloys leads to lower strength.

    <p>False (B)</p> Signup and view all the answers

    What phenomenon demonstrates how corrosion is inhibited in metals?

    <p>Passivity</p> Signup and view all the answers

    What is the composition of the CoNiCrMo alloy originally called MP35N?

    <p>35% Co and 35% Ni (B)</p> Signup and view all the answers

    Titanium has a higher density than wrought CoNiCrMo alloys.

    <p>False (B)</p> Signup and view all the answers

    What elements' impurity contents must be controlled in titanium for implant applications?

    <p>Oxygen, iron, and nitrogen</p> Signup and view all the answers

    The titanium density is ____ g/cm³.

    <p>4.5</p> Signup and view all the answers

    Match the following titanium compositions with their correct max percentages:

    <p>Oxygen = 0.40% Iron = 0.50% Carbon = 0.08% Nitrogen = 0.05%</p> Signup and view all the answers

    What effect does reducing carbon content have on wrought cobalt-chromium alloys?

    <p>Reduces strengthening (B)</p> Signup and view all the answers

    Adding nickel generally increases chromium content in cobalt-chromium alloys.

    <p>False (B)</p> Signup and view all the answers

    In which decade did the attempts to use titanium for implant fabrication begin?

    <p>1930s</p> Signup and view all the answers

    Flashcards

    Alloy

    A metal containing two or more elements.

    Biocompatibility

    The ability of a material to perform within an appropriate host response in a specific application.

    Corrosion

    Breakdown of a material by chemical reactions with the environment.

    Cytotoxic

    A substance that harms living cells.

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    Implant metals

    Metals used for medical implants (e.g., Fe, Cr, Co, Ni, Ti, Ta, Mo, W).

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    Strength of metals vs alloys

    Alloys often have better strength than pure metals.

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    Corrosion products

    Materials released during metal corrosion.

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    Biomaterials

    Materials used for implants and medical devices.

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    Carbon in Steel

    Carbon is a key element in steel, influencing strength and ductility. Higher carbon content leads to higher strength but lower ductility. Structural steels typically have carbon content between 0.15% and 0.30%.

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    Nickel in Steel

    Nickel improves steel's corrosion resistance and low-temperature toughness. Its use in structural steels varies, with some grades containing 0.30% to 1.50% nickel.

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    Vanadium in Steel

    Vanadium, similar to manganese, molybdenum, and columbium, refines the steel's microstructure, improving fracture toughness.

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    Structural Steel Carbon Range

    Structural steel generally contains between 0.15% and 0.30% carbon.

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    ASTM A514 Nickel Range

    ASTM A514 steel contains 0.30% to 1.50% nickel.

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    ASTM A588 Steel - Nickel Range

    ASTM A588 steel contains 0.25% to 1.25% nickel.

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    ASTM A572 and A588 Vanadium

    Vanadium contents in ASTM A572 and A588 range from 0.02% to 0.15%.

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    A514 Steel Vanadium

    A514 steel contains 0.03% to 0.08% vanadium.

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    Molybdenum in steel

    Molybdenum increases the strength of steel, especially at higher temperatures and improves corrosion resistance.

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    Molybdenum uses in steel

    Molybdenum is often combined with manganese or vanadium in steel, especially for A588 and A514 grades.

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    Chromium in steel

    Chromium enhances the corrosion resistance of steel, often used with nickel and copper.

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    Stainless steel

    Steel with significant amounts of chromium, typically 18-8 (18% nickel, 8% chromium) for improved corrosion resistance.

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    18-8Mo steel

    A type of stainless steel containing molybdenum for enhanced corrosion resistance, especially in salty environments.

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    316 stainless steel

    A variation of 18-8Mo with reduced carbon content (0.03% max) for improved corrosion resistance in chloride solutions.

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    316L stainless steel

    A low-carbon version of 316 with even better corrosion resistance against chloride and is known for its biocompatibility.

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    Why are stainless steels corrosion resistant?

    Stainless steels have a high chromium content, which forms a protective oxide layer that prevents rusting.

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    Co-Based Alloys

    A type of metal alloy commonly used in medical implants, often composed of cobalt, chromium, molybdenum, and other elements.

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    Castable CoCrMo Alloy

    A type of Co-Based alloy that is melted and poured into a mold to create its final shape. It is commonly used in dentistry and for artificial joints.

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    Wrought CoNiCrMo Alloy

    A type of Co-Based alloy that is shaped by forging (heating and hammering) and is known for its high strength. Used in stems of prostheses for heavily loaded joints.

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    What is the main difference between castable and wrought Co-based alloys?

    Castable Co-based alloys are formed by pouring molten metal into a mold, while wrought alloys are shaped by forging, heating, and hammering.

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    F75

    ASTM designation for castable CoCrMo alloy, commonly used for medical implants.

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    F90

    ASTM designation for wrought CoCrWNi alloy, used in medical implants.

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    F562

    ASTM designation for wrought CoNiCrMo alloy, used in medical implants.

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    F563

    ASTM designation for wrought CoNiCrMoWFe alloy, used in medical implants.

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    Titanium Alloy Ti6Al4V

    A widely used titanium alloy in implants, primarily composed of titanium (Ti), aluminum (Al) (5.5-6.5%) and vanadium (V) (3.5-4.5%).

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    High Aluminum Content in Ti Alloys

    The high aluminum content in titanium alloys significantly contributes to their strength and oxidation resistance, ensuring they hold up well against the body's environment.

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    Mechanical Strength of Ti Alloys

    Titanium alloys possess comparable strength to 316 stainless steel or cobalt-based alloys, making them suitable for load-bearing applications in implants.

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    Ti Alloys: Shear Strength & Gall

    Titanium alloys exhibit poor shear strength, making them less ideal for bone screws and plates. They also tend to gall or seize when in contact with themselves or other metals.

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    Titanium Corrosion Resistance

    Titanium resists corrosion by forming a solid oxide layer (TiO2). This oxide layer acts as a protective barrier, preventing further corrosion.

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    Titanium Oxide Layer

    Under in vivo conditions, titanium forms a stable oxide layer (TiO2) that adheres to the metal surface, protecting it from corrosion.

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    Passivity

    The phenomenon responsible for inhibiting corrosion in a given environment. This is often achieved by forming an oxide film on the metal surface, slowing down the corrosion process.

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    Oxide Film Theory

    The mechanism by which a protective oxide layer forms on a metal surface, separating the metal from the environment and reducing the rate of corrosion reaction.

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    What is MP35N?

    MP35N is a cobalt-based alloy (CoNiCrMo) known for its high corrosion resistance to seawater (containing chloride ions) under stress. It's composed of approximately 35% cobalt and nickel each.

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    Why is carbon reduced in wrought Co-based alloys?

    In contrast to cast alloys, wrought cobalt-chromium alloys require a lower carbon content (0.05% versus 0.25% or higher). This is because a lower carbon content reduces the formation of carbides, which are responsible for strengthening in cast alloys.

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    Why are chromium and nickel levels adjusted in wrought Co-based alloys?

    To enhance fabricability, chromium levels are generally reduced and nickel is added in wrought cobalt-chromium alloys. This change improves the alloy's ability to be shaped and worked without compromising corrosion resistance.

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    When was titanium first considered for implants?

    The use of titanium for implant fabrication dates back to the late 1930s, when it was observed to be tolerated in cat femurs similar to stainless steel and Vitallium® (CoCrMo alloy).

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    Why is titanium preferred for implants?

    Titanium is favoured due to its lightness (4.5 g/cm3), good mechanical properties, and biocompatibility. Compared to 316 stainless steel (7.9 g/cm3), cast CoCrMo (8.3 g/cm3), and wrought CoNiCrMo (9.2 g/cm3), titanium offers a lighter alternative without compromising strength.

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    What are unalloyed titanium grades?

    There are four grades of unalloyed titanium used for implants, distinguished by their impurity levels, specifically oxygen, iron, and nitrogen. Oxygen plays a crucial role in affecting the titanium's ductility and strength.

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    What is the typical composition of unalloyed titanium for implants?

    Unalloyed titanium for implants typically contains 98.9–99.5% titanium, with up to 0.50% iron, 0.40% oxygen, 0.08% carbon, 0.05% nitrogen, and 0.015% hydrogen.

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    Why is oxygen control important in unalloyed titanium?

    Oxygen content plays a crucial role in unalloyed titanium used for implants. It significantly affects the titanium's ductility and strength. Controlling oxygen levels ensures optimal mechanical properties for implant applications.

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    Study Notes

    Metallic Materials

    • Metallic biomaterials are primarily used for load-bearing applications, such as knee or hip implants, dental implants, and fracture fixations.
    • Alloys, consisting of two or more elements, are more common than pure metals, offering greater corrosion resistance and/or strength.
    • Pure metals, like copper, gold, silver, and platinum, are occasionally found in nature in their metallic state.
    • Other metals, like aluminium, are mostly found in minerals (e.g., bauxite).
    • The strength of pure metals is affected by dislocations occurring at grain boundaries.
    • Alloys' strength is enhanced by preventing physical dislocations of their lattice structure due to varying sizes of metal elements.
    • Metals used in implants ( iron, chromium, cobalt, nickel, titanium, tantalum, molybdenum, and tungsten) are generally tolerated by the body in small quantities.
    • Some naturally occurring metals are essential for bodily functions, but excessive amounts can be harmful.
    • Biocompatibility is critical for implant metals. Corrosion can weaken the implant and release potentially harmful corrosion products into tissues.
    • Biocompatibility refers to a material's ability to perform an appropriate host response within a specific use.

    Outline of Metallic Materials

    • Stainless steels (alloys of nickel, iron, chromium, manganese).
    • Cobalt-based alloys (combination of cobalt, chromium, molybdenum, and sometimes other elements).
    • Titanium and titanium-based alloys.
    • Corrosion of Metallic Implants.

    Compositions of Steel

    • Important chemical element in structural steel is Carbon (C).
    • Increasing the carbon content in steels increases strength but decreases ductility.
    • Structural steels contain carbon between 0.15 and 0.30 percent.
    • Nickel (Ni) improves corrosion resistance and low-temperature fracture toughness.
    • Vanadium (V) contributes to a finer crystalline microstructure and increased fracture toughness.
    • Molybdenum (Mo) enhances strength at higher temperatures and corrosion resistance, typically used in amounts of 0.08-0.25% in A588 steel, and 0.15-0.65% in different types of A514.
    • Chromium (Cr) primarily increases corrosion resistance, frequently found with nickel and copper in stainless steel.
    • Different types of stainless steel include 18-8 (type 302) and 18-8Mo (type 316), varying in carbon content and resistance to specific environments (saltwater).

    Types and Composition of Stainless Steels

    • Chromium is crucial for stainless steel's corrosion resistance, requiring a minimum of 11%.
    • Classification of stainless steels includes austenitic, martensitic, ferritic, duplex, and precipitation-hardenable (PH).

    Austenitic Stainless Steel

    • Microstructure is attributable to the addition of nickel, manganese, and nitrogen.
    • These steels have excellent weldability and formability.
    • Corrosion resistance can be enhanced by the addition of chromium, molybdenum, and nitrogen.
    • Generally non-magnetic.
    • Applications include medical devices demanding good corrosion resistance and moderate strength (canulae, dental tools, needles).

    Martensitic Stainless Steel

    • These steels have a similar structure to ferritic steels but contain more carbon (up to 1%).
    • Hardening and tempering are possible characteristics.
    • Primarily used in applications requiring high strength and moderate corrosion resistance (for example, machine parts).

    Co-Based Alloys

    • Commonly referred to as cobalt-chromium alloys.

    • Two main categories: cast (CoCrMo) and wrought (CoNiCrMo)

    • Cast alloys are often used for casting products or artificial joints.

    • Wrought alloys are used for the stems of heavy-duty joints (like knee and hip).

    • ASTM lists four common Co-based alloy types for surgical implants

    Ti and Ti-Based Alloys

    • Titanium was initially used in implants in the late 1930s.
    • Titanium is lightweight compared to stainless steel or cobalt-based alloys.
    • Titanium's good biocompatibility allows for tolerance in applications.
    • Four grades of unalloyed titanium are often used in implants.
    • Oxygen, iron, and nitrogen are crucial impurities, which affect ductility and strength.
    • Chemical composition varies depending on the intended use of the Ti alloy. A notable alloy is Ti6Al4V.

    Corrosion of Metallic Implants

    • Titanium's corrosion resistance stems from the formation of a stable oxide layer (TiO2).
    • The oxide layer passivates the titanium, preventing further corrosion.
    • Surface passivation (using acid solutions) is frequently applied to metal implants to create an oxide layer for corrosion resistance and to act as insulator.
    • Alloys are typically more resilient to corrosion after implantation due to the greater stability of the oxides that are created, compared to pure metals.

    Passivity

    • It's a phenomenon in which materials resist corrosion in a specific environment.
    • This phenomenon can be explained through an oxide film theory.
    • In the oxide film theory, an oxide layer forms from the exposure to environment, thus isolating the metal and slowing down any potential reactions.

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    Metallic Materials PDF

    Description

    Test your knowledge on the different types of Co-based alloys and their specific applications, particularly in casting and surgical implants. This quiz includes questions about alloy composition, manufacturing processes, and the effects of various elements on steel and cobalt-based alloys.

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