Podcast
Questions and Answers
What is the purpose of the deposition of a conductive barrier layer in the dual Damascene process?
What is the purpose of the deposition of a conductive barrier layer in the dual Damascene process?
- To increase the etch selectivity of materials
- To prevent the diffusion of copper (correct)
- To act as a hardmask for etching
- To enhance the topography of the dielectric layer
In the dual Damascene process, which steps follow the deposition of the Cu seed layer?
In the dual Damascene process, which steps follow the deposition of the Cu seed layer?
- CMP to stop on hardmask 4
- Deposition of passivation layers
- Cu electroplating to deposit a thick Cu layer (correct)
- Etching of the metal layers
Which hardmask is not removed during the etching of the remaining hardmasks in the dual Damascene process?
Which hardmask is not removed during the etching of the remaining hardmasks in the dual Damascene process?
- Hardmask 3
- Hardmask 2
- Hardmask 4
- Hardmask 5 (correct)
What is typically the last step in the fabrication of bondpads in a CMOS process?
What is typically the last step in the fabrication of bondpads in a CMOS process?
In the CMOS BEOL process, how are successive layers fabricated?
In the CMOS BEOL process, how are successive layers fabricated?
What is a primary advantage of super steep retrograde well (SSRW) technology in CMOS fabrication?
What is a primary advantage of super steep retrograde well (SSRW) technology in CMOS fabrication?
In the process of gate oxide engineering for smaller CMOS technologies, what is the purpose of incorporating N2O in SiO2?
In the process of gate oxide engineering for smaller CMOS technologies, what is the purpose of incorporating N2O in SiO2?
What purpose does low doped drain (LDD) formation serve in CMOS technology?
What purpose does low doped drain (LDD) formation serve in CMOS technology?
What is the first step in the process of S/D junction fabrication when forming spacers?
What is the first step in the process of S/D junction fabrication when forming spacers?
Which step follows the deposition of a thin nitride layer in the spacer formation process?
Which step follows the deposition of a thin nitride layer in the spacer formation process?
Which ion is typically used for n-well formation in SSRW technology?
Which ion is typically used for n-well formation in SSRW technology?
What is the primary function of rapid thermal annealing (RTA) in poly-Si gate formation?
What is the primary function of rapid thermal annealing (RTA) in poly-Si gate formation?
What characteristic of the gate oxide becomes a concern when its thickness is reduced to below 4-5 nm?
What characteristic of the gate oxide becomes a concern when its thickness is reduced to below 4-5 nm?
What material is primarily used for the barrier layer in the deposition process?
What material is primarily used for the barrier layer in the deposition process?
Which metallization technology is favored due to the low resistivity of the material?
Which metallization technology is favored due to the low resistivity of the material?
What is the main advantage of the Damascene process over conventional metal patterning?
What is the main advantage of the Damascene process over conventional metal patterning?
What is the purpose of the conductive barrier layer in the single Damascene process?
What is the purpose of the conductive barrier layer in the single Damascene process?
In the dual Damascene process, what is the first step after depositing hardmask 3?
In the dual Damascene process, what is the first step after depositing hardmask 3?
Why is aluminum not preferred in smaller CMOS technologies?
Why is aluminum not preferred in smaller CMOS technologies?
What is the primary technique used for tungsten removal in the CVD process?
What is the primary technique used for tungsten removal in the CVD process?
What role does the Cu seed layer play in the single Damascene process?
What role does the Cu seed layer play in the single Damascene process?
What type of isolation is typically used in newer CMOS processes with nodes smaller than 250nm?
What type of isolation is typically used in newer CMOS processes with nodes smaller than 250nm?
What is the purpose of CMP in the well isolation process?
What is the purpose of CMP in the well isolation process?
Which of the following steps is NOT part of the well formation process?
Which of the following steps is NOT part of the well formation process?
In well engineering, what is the primary purpose of including a shallow implant to finetune Vt?
In well engineering, what is the primary purpose of including a shallow implant to finetune Vt?
Which step follows the deposition of the nitride layer during the STI process?
Which step follows the deposition of the nitride layer during the STI process?
What does the 'RIE' acronym stand for in the context of etching processes?
What does the 'RIE' acronym stand for in the context of etching processes?
What typically characterizes a 'uniformly doped well' in older CMOS technologies?
What typically characterizes a 'uniformly doped well' in older CMOS technologies?
Which of the following is a method for STI filling?
Which of the following is a method for STI filling?
What is the main purpose of silicidation in CMOS processing?
What is the main purpose of silicidation in CMOS processing?
Which transition metals are commonly used in the silicidation process?
Which transition metals are commonly used in the silicidation process?
What is the role of titanium nitride (TiN) in the salicide process?
What is the role of titanium nitride (TiN) in the salicide process?
What occurs during the annealing step of the silicidation process?
What occurs during the annealing step of the silicidation process?
What is the primary function of chemical mechanical polishing (CMP) in back-end-of-line processing?
What is the primary function of chemical mechanical polishing (CMP) in back-end-of-line processing?
Which step is NOT part of the contact hole formation process in CMOS?
Which step is NOT part of the contact hole formation process in CMOS?
What material is primarily used as a pre-metal dielectric in CMOS processing?
What material is primarily used as a pre-metal dielectric in CMOS processing?
What is the purpose of removing unreacted metal after the silicidation process?
What is the purpose of removing unreacted metal after the silicidation process?
Flashcards
Super Steep Retrograde Well (SSRW)
Super Steep Retrograde Well (SSRW)
A type of well structure in CMOS fabrication that uses a lower surface doping and a higher doping just below the surface. It is typically formed by implanting heavy ions like Indium for p-wells and Antimony or Arsenic for n-wells.
Poly-Si Gate Formation
Poly-Si Gate Formation
The process of forming a gate electrode in CMOS transistors, typically using polysilicon. This involves steps like gate oxide growth, polysilicon deposition, lithography, etching, and annealing.
Low Doped Drain (LDD)
Low Doped Drain (LDD)
A technique used in CMOS fabrication where a low doped region is formed at the source and drain junctions to reduce the electric field and prevent hot carrier generation.
High-K Gate Oxide
High-K Gate Oxide
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S/D Junction Fabrication
S/D Junction Fabrication
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Spacer Formation
Spacer Formation
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S/D Implantation
S/D Implantation
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Latch-up
Latch-up
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Silicidation
Silicidation
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Salicide
Salicide
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Metal Deposition for Silicidation
Metal Deposition for Silicidation
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Annealing for Silicidation
Annealing for Silicidation
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Pre-metal Dielectric
Pre-metal Dielectric
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Chemical Mechanical Polishing (CMP)
Chemical Mechanical Polishing (CMP)
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Contact Hole Formation
Contact Hole Formation
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Planarization in BEOL
Planarization in BEOL
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What is Shallow Trench Isolation (STI)?
What is Shallow Trench Isolation (STI)?
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Why is STI preferred over LOCOS in modern CMOS technologies?
Why is STI preferred over LOCOS in modern CMOS technologies?
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What is well formation in CMOS?
What is well formation in CMOS?
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What is well engineering in CMOS?
What is well engineering in CMOS?
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Describe a uniformly doped well in CMOS.
Describe a uniformly doped well in CMOS.
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Explain the use of multiple implantations during well formation.
Explain the use of multiple implantations during well formation.
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Can well formation happen before well insulation in CMOS?
Can well formation happen before well insulation in CMOS?
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What is Reactive Ion Etching (RIE)?
What is Reactive Ion Etching (RIE)?
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Barrier layer deposition by PVD
Barrier layer deposition by PVD
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What is Tungsten deposition by CVD used for?
What is Tungsten deposition by CVD used for?
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What is CMP (Chemical Mechanical Planarization) used for?
What is CMP (Chemical Mechanical Planarization) used for?
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What is Damascene technology?
What is Damascene technology?
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What are the first two steps in M1 single Damascene?
What are the first two steps in M1 single Damascene?
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What is the purpose of the conductive barrier layer in Damascene?
What is the purpose of the conductive barrier layer in Damascene?
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What is dual Damascene used for in the CMOS process?
What is dual Damascene used for in the CMOS process?
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What is the purpose of the second inter-metal dielectric in dual Damascene?
What is the purpose of the second inter-metal dielectric in dual Damascene?
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Dual Damascene
Dual Damascene
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Conductive Barrier Layer
Conductive Barrier Layer
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Cu Seed Layer
Cu Seed Layer
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Passivation and Bondpad Fabrication
Passivation and Bondpad Fabrication
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Study Notes
CMOS Processing
- CMOS processing involves a sequence of steps, often with variations specific to fabrication companies
- A typical 130nm twin-well dual damascene copper-based CMOS process is illustrated
- The process starts with a doped silicon wafer
- Initial steps include labeling, cleaning, and zero-level alignment mark fabrication for later lithography steps
CMOS: Well Isolation (STI)
- Well isolation in newer CMOS (below 250nm nodes) uses shallow trench isolation (STI)
- Older processes use LOCOS isolation
- STI involves steps like oxide and nitride deposition, RIE (reactive ion etching), and STI filling (with barrier or thick oxide)
- A hard mask (nitride) is used during etching of the silicon trenches
- Pad oxide and nitride are then removed
CMOS: Well Formation
- Real processes often involve complex well compositions and implantations for specific doping profiles (well engineering)
- Well formation can sometimes occur before well insulation (e.g. LOCOS, STI)
- This process involves sacrificial oxide growth, resist coating, focused ion beam lithography, and precise doping of the well
- Phosphorus and Arsenic implantations are used for p-well and n-well doping, respectively
CMOS: Poly-Si Gate Formation
- Gate oxide formation, typically using thermal oxidation for thin oxides
- High-k gate oxides (e.g., Al2O3, HfO2) are used for 45nm CMOS and below, due to limitations in thermal oxide quality at such thin thicknesses
- Poly-silicon deposition by low pressure CVD and subsequent patterning
- Post-process annealing (RTA) for activated implants
CMOS: Low Doped Drain (LDD) Formation
- Low-doped drain (LDD) implantations are crucial for smaller transistors, to better control the local electric field, reducing hot-carrier generation
- Resist coating, focused ion beam lithography, and ion implantation processes to create LDD regions
- Light or well countering doping of poly-silicon
CMOS: S/D Junction Fabrication (Spacer Formation):
- Spacer formation is crucial to protect LDD implants
- PVD of thin nitride + thicker oxide layers
- Selective dry etch for controlled spacer thickness
- PVD or evaporation with better dry etch control is ideal for precision
- Spacer etching is used selectively, for uniform etching of oxide or nitride
CMOS: S/D Junction Fabrication (Implantation):
- High-dose implantation for source and drain contacts
- Resist coating and lithography defining the S/D implantation regions
- Precise doping of poly-Si by ions, to ensure precise contact junctions
Silicidation (Salicide) Process
- Silicide formation (e.g., CoSi2 formation) improves electrical conductivity of source and drain and poly gate
- Metal (e.g., cobalt) deposition and annealing
- Removal of unreacted metal
CMOS: Back-End-of-Line (BEOL) Processing
- BEOL processing involves metallization for interconnects
- Planarization is necessary for smaller spacing dimensions in later CMOS nodes Methods like reflow of PSG/BPSG, conformal dielectric and/or CMP steps are used for planarization
- Multi-metal layers are commonly used to increase connectivity
- Cu (copper) is commonly used for better conductivity than aluminum
CMOS: Pre-Metal Dielectric
- Deposition of nitride and thick oxide layers
- CMP for planarization of pre-metal dielectric layers
CMOS: Contact Hole Formation
- Formation of contact holes through the use of hardmasks (e.g. SiC)
- Tungsten (or similar low-resistance metal) filling of the contact holes
- CMP for planarization of the metal layers
CMOS: Metallization (Damascene) Technology
- Damascene process is used to create complex metal patterns
- Uses multiple layers of metal
- The use of Cu (copper) and new dielectric materials is typical for modern smaller node CMOS fabrication
CMOS: M1(Single Damascene)
- Initial Metal layer (M1) deposition includes steps for hardmasks, etching, and resist coating
- Cu plating process (physical vapor deposition and electroplating) is used as a common method
CMOS-BEOL: Dual Damascene
- Dual Damascene is used for Via-1, and metal-2 fabrication
- Multiple dielectric layers are created and etched
- This process is often used due to better control over patterns
CMOS: Passivation and Bondpads
- Passivation layers are deposited to protect the device
- Bond pads are formed for external electrical connection to the chip.
- Methods include resist coating, patterning, and aluminum deposition
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Description
Explore the intricate steps involved in CMOS processing, including well isolation techniques like STI and LOCOS. This quiz covers the workflows from doped silicon wafers to well formation and the various methods of fabrication used in modern CMOS technologies.