CMOS Processing and Well Isolation
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Questions and Answers

What is the purpose of the deposition of a conductive barrier layer in the dual Damascene process?

  • To increase the etch selectivity of materials
  • To prevent the diffusion of copper (correct)
  • To act as a hardmask for etching
  • To enhance the topography of the dielectric layer

In the dual Damascene process, which steps follow the deposition of the Cu seed layer?

  • CMP to stop on hardmask 4
  • Deposition of passivation layers
  • Cu electroplating to deposit a thick Cu layer (correct)
  • Etching of the metal layers

Which hardmask is not removed during the etching of the remaining hardmasks in the dual Damascene process?

  • Hardmask 3
  • Hardmask 2
  • Hardmask 4
  • Hardmask 5 (correct)

What is typically the last step in the fabrication of bondpads in a CMOS process?

<p>Lithography and etch of Aluminum (D)</p> Signup and view all the answers

In the CMOS BEOL process, how are successive layers fabricated?

<p>By alternating between dual and single damascene processes (D)</p> Signup and view all the answers

What is a primary advantage of super steep retrograde well (SSRW) technology in CMOS fabrication?

<p>Higher carrier mobility in the channel (A)</p> Signup and view all the answers

In the process of gate oxide engineering for smaller CMOS technologies, what is the purpose of incorporating N2O in SiO2?

<p>As a diffusion barrier (B)</p> Signup and view all the answers

What purpose does low doped drain (LDD) formation serve in CMOS technology?

<p>To limit high local electrical fields (B)</p> Signup and view all the answers

What is the first step in the process of S/D junction fabrication when forming spacers?

<p>Deposition of thin nitride layer (A)</p> Signup and view all the answers

Which step follows the deposition of a thin nitride layer in the spacer formation process?

<p>Deposition of thick oxide layer (D)</p> Signup and view all the answers

Which ion is typically used for n-well formation in SSRW technology?

<p>Arsenic (D)</p> Signup and view all the answers

What is the primary function of rapid thermal annealing (RTA) in poly-Si gate formation?

<p>To promote dopant activation (D)</p> Signup and view all the answers

What characteristic of the gate oxide becomes a concern when its thickness is reduced to below 4-5 nm?

<p>Reduced electrical isolation (A)</p> Signup and view all the answers

What material is primarily used for the barrier layer in the deposition process?

<p>Titanium (D)</p> Signup and view all the answers

Which metallization technology is favored due to the low resistivity of the material?

<p>Copper metallization (D)</p> Signup and view all the answers

What is the main advantage of the Damascene process over conventional metal patterning?

<p>Enables the integration of more metal layers (B)</p> Signup and view all the answers

What is the purpose of the conductive barrier layer in the single Damascene process?

<p>To prevent copper diffusion (B)</p> Signup and view all the answers

In the dual Damascene process, what is the first step after depositing hardmask 3?

<p>Dielectric deposition for via-1 (D)</p> Signup and view all the answers

Why is aluminum not preferred in smaller CMOS technologies?

<p>High resistivity causing RC delays (A)</p> Signup and view all the answers

What is the primary technique used for tungsten removal in the CVD process?

<p>Chemical mechanical planarization (CMP) (A)</p> Signup and view all the answers

What role does the Cu seed layer play in the single Damascene process?

<p>Facilitates electroplating (D)</p> Signup and view all the answers

What type of isolation is typically used in newer CMOS processes with nodes smaller than 250nm?

<p>Shallow trench isolation (STI) (C)</p> Signup and view all the answers

What is the purpose of CMP in the well isolation process?

<p>To planarize the surface (A)</p> Signup and view all the answers

Which of the following steps is NOT part of the well formation process?

<p>Deposition of pad oxide (B)</p> Signup and view all the answers

In well engineering, what is the primary purpose of including a shallow implant to finetune Vt?

<p>To improve transistor Vt characteristics (C)</p> Signup and view all the answers

Which step follows the deposition of the nitride layer during the STI process?

<p>Coating with resist for lithography (D)</p> Signup and view all the answers

What does the 'RIE' acronym stand for in the context of etching processes?

<p>Reactive Ion Etching (D)</p> Signup and view all the answers

What typically characterizes a 'uniformly doped well' in older CMOS technologies?

<p>Simple doping followed by drive-in diffusion (C)</p> Signup and view all the answers

Which of the following is a method for STI filling?

<p>Thermal growth of liner oxide (A)</p> Signup and view all the answers

What is the main purpose of silicidation in CMOS processing?

<p>To create a high conductivity material at the source/drain and gate (C)</p> Signup and view all the answers

Which transition metals are commonly used in the silicidation process?

<p>Titanium, Cobalt, Tungsten, and Nickel (C)</p> Signup and view all the answers

What is the role of titanium nitride (TiN) in the salicide process?

<p>To protect cobalt from oxidation during annealing (B)</p> Signup and view all the answers

What occurs during the annealing step of the silicidation process?

<p>Reaction between silicon and metal to form silicide (B)</p> Signup and view all the answers

What is the primary function of chemical mechanical polishing (CMP) in back-end-of-line processing?

<p>To planarize the surface for smaller CMOS technologies (B)</p> Signup and view all the answers

Which step is NOT part of the contact hole formation process in CMOS?

<p>Wet etch of the source/drain region (C)</p> Signup and view all the answers

What material is primarily used as a pre-metal dielectric in CMOS processing?

<p>Phosphorus-doped oxide (PSG) (D)</p> Signup and view all the answers

What is the purpose of removing unreacted metal after the silicidation process?

<p>To prevent unwanted electrical conductivity (D)</p> Signup and view all the answers

Flashcards

Super Steep Retrograde Well (SSRW)

A type of well structure in CMOS fabrication that uses a lower surface doping and a higher doping just below the surface. It is typically formed by implanting heavy ions like Indium for p-wells and Antimony or Arsenic for n-wells.

Poly-Si Gate Formation

The process of forming a gate electrode in CMOS transistors, typically using polysilicon. This involves steps like gate oxide growth, polysilicon deposition, lithography, etching, and annealing.

Low Doped Drain (LDD)

A technique used in CMOS fabrication where a low doped region is formed at the source and drain junctions to reduce the electric field and prevent hot carrier generation.

High-K Gate Oxide

A type of gate oxide used in modern CMOS transistors, typically with a high dielectric constant (high-k) material like Al2O3 or HfO2, deposited using atomic layer deposition (ALD).

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S/D Junction Fabrication

The process of fabricating a shallow, highly doped region near the source and drain junctions in a CMOS transistor. It involves ion implantation and annealing steps.

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Spacer Formation

A process step in S/D junction fabrication that involves forming a spacer by depositing and etching thin nitride and oxide layers.

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S/D Implantation

A type of ion implantation used to create a highly doped region at the source and drain junctions. This step forms the active channel between the terminals.

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Latch-up

The undesirable phenomenon in CMOS transistors where a parasitic path exists between the power supply and the ground, potentially leading to uncontrolled current flow.

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Silicidation

A process used to reduce the resistance of the source/drain (S/D) and poly gate in CMOS transistors.

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Salicide

A type of silicidation process where the metal layer is self-aligned to the S/D and poly gate using spacers.

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Metal Deposition for Silicidation

A type of metal deposition for silicidation that creates a silicide layer during annealing.

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Annealing for Silicidation

A high-temperature process that converts silicon and the deposited metal into silicide.

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Pre-metal Dielectric

The layer deposited on top of the pre-metal dielectric to planarize the surface before metal deposition.

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Chemical Mechanical Polishing (CMP)

A process used to remove the top layer of a material, making the surface smooth and flat.

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Contact Hole Formation

Holes etched in the pre-metal dielectric to connect contacts to the underlying layers.

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Planarization in BEOL

The process of ensuring flatness and uniformity in the metal layers of a CMOS chip, crucial for preventing short circuits and improving performance.

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What is Shallow Trench Isolation (STI)?

Shallow Trench Isolation (STI) is a technique used to isolate different regions within a CMOS chip by creating deep trenches filled with dielectric material (oxide). These trenches act as barriers to prevent electrical current from flowing between the regions.

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Why is STI preferred over LOCOS in modern CMOS technologies?

STI is used in newer CMOS technologies (below 250nm nodes) due to its superior performance compared to LOCOS (Local Oxidation of Silicon). STI offers better isolation with shallower trenches, resulting in improved device performance.

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What is well formation in CMOS?

Well formation in CMOS involves creating doped regions (p-well and n-well) within the silicon wafer. This step is essential for defining different types of transistors (PMOS and NMOS) within the circuit.

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What is well engineering in CMOS?

Well engineering refers to the specific doping profile and characteristics of the p-well and n-well regions. This involves controlling the depth, doping concentration, and shape of the wells for improved device performance and reliability.

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Describe a uniformly doped well in CMOS.

A uniformly doped well is a simpler approach to well formation, where the well is uniformly doped throughout its depth. This is a common technique in older CMOS technologies.

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Explain the use of multiple implantations during well formation.

In modern CMOS processing, well doping often involves a series of implantations to achieve a specific and complex doping profile. This allows for better control and optimization of the transistor characteristics.

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Can well formation happen before well insulation in CMOS?

In some CMOS processes, well formation might occur before the well insulation (LOCOS or STI) is implemented. This can depend on specific process requirements and design considerations.

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What is Reactive Ion Etching (RIE)?

Reactive Ion Etching (RIE) is a plasma-based etching technique used in microelectronics fabrication to etch patterns and features on silicon wafers. It uses a chemically reactive plasma to selectively remove material, creating precise shapes.

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Barrier layer deposition by PVD

A process that deposits a thin layer of material onto a substrate, using a physical vapor deposition technique, to create a barrier resistant to diffusion and promotes adhesion.

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What is Tungsten deposition by CVD used for?

A technique used to deposit tungsten onto a substrate, optimizing for void-free filling of holes. Tungsten is preferred due to its low resistivity which enhances signal transmission.

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What is CMP (Chemical Mechanical Planarization) used for?

A technique used to remove material from a substrate, stopping at a specific layer, leaving a defined feature.

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What is Damascene technology?

An advanced microelectronic technology used to create metal interconnects in CMOS devices, offering high density and conductivity.

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What are the first two steps in M1 single Damascene?

The first step in the Damascene process, involving the deposition of a dielectric material, followed by a hardmask layer.

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What is the purpose of the conductive barrier layer in Damascene?

An essential step in the Damascene process that prevents copper diffusion into the surrounding materials.

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What is dual Damascene used for in the CMOS process?

A dual Damascene process involves creating two different features simultaneously: vias (vertical connections) and metal lines. This allows for complex multi-layer structures.

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What is the purpose of the second inter-metal dielectric in dual Damascene?

In the dual Damascene process, a dielectric layer is deposited to provide insulation and define the space for the via and metal features.

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Dual Damascene

A fabrication method used for creating multiple layers of metal and via structures in integrated circuits. It involves etching and filling features through a hardmask layer, resulting in both metal lines and vias.

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Conductive Barrier Layer

A layer of conductive material deposited to prevent diffusion of copper into the underlying layers during subsequent processing steps.

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Cu Seed Layer

A thin layer of copper deposited onto a substrate before electroless plating, serving as a foundation for the subsequent copper deposition.

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Passivation and Bondpad Fabrication

The final stage of the chip fabrication process, where the chip is passivated and equipped with bondpads to facilitate external connections.

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Study Notes

CMOS Processing

  • CMOS processing involves a sequence of steps, often with variations specific to fabrication companies
  • A typical 130nm twin-well dual damascene copper-based CMOS process is illustrated
  • The process starts with a doped silicon wafer
  • Initial steps include labeling, cleaning, and zero-level alignment mark fabrication for later lithography steps

CMOS: Well Isolation (STI)

  • Well isolation in newer CMOS (below 250nm nodes) uses shallow trench isolation (STI)
  • Older processes use LOCOS isolation
  • STI involves steps like oxide and nitride deposition, RIE (reactive ion etching), and STI filling (with barrier or thick oxide)
  • A hard mask (nitride) is used during etching of the silicon trenches
  • Pad oxide and nitride are then removed

CMOS: Well Formation

  • Real processes often involve complex well compositions and implantations for specific doping profiles (well engineering)
  • Well formation can sometimes occur before well insulation (e.g. LOCOS, STI)
  • This process involves sacrificial oxide growth, resist coating, focused ion beam lithography, and precise doping of the well
  • Phosphorus and Arsenic implantations are used for p-well and n-well doping, respectively

CMOS: Poly-Si Gate Formation

  • Gate oxide formation, typically using thermal oxidation for thin oxides
  • High-k gate oxides (e.g., Al2O3, HfO2) are used for 45nm CMOS and below, due to limitations in thermal oxide quality at such thin thicknesses
  • Poly-silicon deposition by low pressure CVD and subsequent patterning
  • Post-process annealing (RTA) for activated implants

CMOS: Low Doped Drain (LDD) Formation

  • Low-doped drain (LDD) implantations are crucial for smaller transistors, to better control the local electric field, reducing hot-carrier generation
  • Resist coating, focused ion beam lithography, and ion implantation processes to create LDD regions
  • Light or well countering doping of poly-silicon

CMOS: S/D Junction Fabrication (Spacer Formation):

  • Spacer formation is crucial to protect LDD implants
  • PVD of thin nitride + thicker oxide layers
  • Selective dry etch for controlled spacer thickness
  • PVD or evaporation with better dry etch control is ideal for precision
  • Spacer etching is used selectively, for uniform etching of oxide or nitride

CMOS: S/D Junction Fabrication (Implantation):

  • High-dose implantation for source and drain contacts
  • Resist coating and lithography defining the S/D implantation regions
  • Precise doping of poly-Si by ions, to ensure precise contact junctions

Silicidation (Salicide) Process

  • Silicide formation (e.g., CoSi2 formation) improves electrical conductivity of source and drain and poly gate
  • Metal (e.g., cobalt) deposition and annealing
  • Removal of unreacted metal

CMOS: Back-End-of-Line (BEOL) Processing

  • BEOL processing involves metallization for interconnects
  • Planarization is necessary for smaller spacing dimensions in later CMOS nodes Methods like reflow of PSG/BPSG, conformal dielectric and/or CMP steps are used for planarization
  • Multi-metal layers are commonly used to increase connectivity
  • Cu (copper) is commonly used for better conductivity than aluminum

CMOS: Pre-Metal Dielectric

  • Deposition of nitride and thick oxide layers
  • CMP for planarization of pre-metal dielectric layers

CMOS: Contact Hole Formation

  • Formation of contact holes through the use of hardmasks (e.g. SiC)
  • Tungsten (or similar low-resistance metal) filling of the contact holes
  • CMP for planarization of the metal layers

CMOS: Metallization (Damascene) Technology

  • Damascene process is used to create complex metal patterns
  • Uses multiple layers of metal
  • The use of Cu (copper) and new dielectric materials is typical for modern smaller node CMOS fabrication

CMOS: M1(Single Damascene)

  • Initial Metal layer (M1) deposition includes steps for hardmasks, etching, and resist coating
  • Cu plating process (physical vapor deposition and electroplating) is used as a common method

CMOS-BEOL: Dual Damascene

  • Dual Damascene is used for Via-1, and metal-2 fabrication
  • Multiple dielectric layers are created and etched
  • This process is often used due to better control over patterns

CMOS: Passivation and Bondpads

  • Passivation layers are deposited to protect the device
  • Bond pads are formed for external electrical connection to the chip.
  • Methods include resist coating, patterning, and aluminum deposition

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CMOS Processing PDF

Description

Explore the intricate steps involved in CMOS processing, including well isolation techniques like STI and LOCOS. This quiz covers the workflows from doped silicon wafers to well formation and the various methods of fabrication used in modern CMOS technologies.

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