Chemical Engineering Processes Quiz
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Questions and Answers

What is the purpose of the Saturate Reduction System in the process?

To reduce the paraffin content of the alpha olefin product.

What is the pressure and medium used to heat the liquid in the tube side of E-320?

60 psig steam.

How is the nickel catalyst concentration adjusted in the Catalyst Blend Drum?

It is reduced from 2% to 0.2% using C14 as a diluent.

What happens to the NAO product after its residence time in the Catalyzed Mixing Vessel?

<p>It is routed to the tube side of E-321 for cooling.</p> Signup and view all the answers

Where is the nickel catalyst sourced from before being used in the process?

<p>It is received from an off-site supplier in 55 gallon drums.</p> Signup and view all the answers

What is the role of the Static Mixer M-320 in the Saturate Reduction System?

<p>The Static Mixer M-320 ensures thorough mixing of the process stream with the injected nickel catalyst before routing to the Catalyzed Mixing Vessel.</p> Signup and view all the answers

How does the cooling process work for the NAO product in E-321?

<p>The NAO product is cooled in E-321 using cooling water on the shell side while it flows through the tube side of the cooler.</p> Signup and view all the answers

What happens after the liquid from the Reactor Effluent Separators is heated in E-320?

<p>After being heated in E-320, the liquid is sent to the Static Mixer M-320 where the nickel catalyst is injected.</p> Signup and view all the answers

What is the purpose of using C14 as a diluent in the Catalyst Blend Drum D-321?

<p>C14 is used as a diluent to reduce the nickel concentration from 2% to 0.2% in the Catalyst Blend Drum.</p> Signup and view all the answers

Describe the process flow from D-310A/B to T-340.

<p>Liquid from D-310A/B is heated in E-320, mixed with nickel catalyst in M-320, then sent to D-320, cooled in E-321, and finally routed to T-340.</p> Signup and view all the answers

Study Notes

Saturate Reduction System

  • Designed to decrease paraffin levels in alpha olefin products.
  • Facilitates the following stages of processing to enhance product quality.

Reactor Effluent Separators

  • Liquid from D-310A/B is directed to E-320 (Catalyzed Product Heater).
  • Heats liquid using 60 psig steam on the shell side for efficient processing.

Catalyst Injection and Mixing

  • 0.2% nickel catalyst is introduced before the liquid reaches M-320 (Static Mixer).
  • A thorough mixture emerges in D-320 (Catalyzed Mixing Vessel) ensuring effective reaction.

Cooling and Washing Processes

  • The NAO product undergoes cooling in E-321 (Catalyzed Product Cooler) with cooling water on the shell side.
  • After cooling, the product is further processed in T-340 (Caustic Wash Tower).

Catalyst Supply and Preparation

  • 2% nickel catalyst is sourced from outside suppliers, stored in 55-gallon drums.
  • Loaded into D-321 (Catalyst Blend Drum) equipped with M-321 (Blend Drum Mixer) for mixing.
  • The concentration in D-321 is lowered to 0.2% using C14 as a diluent for optimal effectiveness.

Saturate Reduction System

  • Designed to decrease paraffin levels in alpha olefin products.
  • Facilitates the following stages of processing to enhance product quality.

Reactor Effluent Separators

  • Liquid from D-310A/B is directed to E-320 (Catalyzed Product Heater).
  • Heats liquid using 60 psig steam on the shell side for efficient processing.

Catalyst Injection and Mixing

  • 0.2% nickel catalyst is introduced before the liquid reaches M-320 (Static Mixer).
  • A thorough mixture emerges in D-320 (Catalyzed Mixing Vessel) ensuring effective reaction.

Cooling and Washing Processes

  • The NAO product undergoes cooling in E-321 (Catalyzed Product Cooler) with cooling water on the shell side.
  • After cooling, the product is further processed in T-340 (Caustic Wash Tower).

Catalyst Supply and Preparation

  • 2% nickel catalyst is sourced from outside suppliers, stored in 55-gallon drums.
  • Loaded into D-321 (Catalyst Blend Drum) equipped with M-321 (Blend Drum Mixer) for mixing.
  • The concentration in D-321 is lowered to 0.2% using C14 as a diluent for optimal effectiveness.

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Description

This quiz assesses your understanding of the Saturate Reduction System and its role in reducing paraffin content in alpha olefin production. It delves into the specifics of reactor effluent separation, product heating, and catalyst injection processes. Test your knowledge on the various components and their functions within the chemical engineering framework.

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