Podcast
Questions and Answers
What is the sole contact person for any incidental change in Resin lot change/樹脂ロット変更?
What is the sole contact person for any incidental change in Resin lot change/樹脂ロット変更?
- P.White mark
- P.Dryness of cylinder
- Nissha Japan(Kameoka)
- None of the above (correct)
What is the sole person responsible for investigating and approving any change related to Process Window change or adjustment?
What is the sole person responsible for investigating and approving any change related to Process Window change or adjustment?
- Pathmanathan (Factory Manager)
- Asri (IMD senior executive) (correct)
- Faiskandar (QA Engineer)
- All of the above
Which of the following are considered normal and expected maintenance activities?
Which of the following are considered normal and expected maintenance activities?
- Maintenance/メンテナンス (correct)
- Idle condition never touch anything/リスタート
- Mold correction/金型修理
- Spare parts replacement/スペアーパーツの交換 (correct)
Which of the following areas are NOT inspected for visual inspection and product dimensions?
Which of the following areas are NOT inspected for visual inspection and product dimensions?
In the event of a "Mold breakdown/金型故障", which person should be contacted?
In the event of a "Mold breakdown/金型故障", which person should be contacted?
If there is a new employee who needs training, what category does this fall under?
If there is a new employee who needs training, what category does this fall under?
What is the sole contact for "Inproved cylinder/改版"?
What is the sole contact for "Inproved cylinder/改版"?
What is the sole contact for "Setup change/段取り替え"?
What is the sole contact for "Setup change/段取り替え"?
Which inspection method is used for measuring product dimensions and ensuring quality control?
Which inspection method is used for measuring product dimensions and ensuring quality control?
What specific feature is often examined during the production sampling inspection for control points?
What specific feature is often examined during the production sampling inspection for control points?
Which of the following aspects is NOT typically involved in the production sampling inspection process?
Which of the following aspects is NOT typically involved in the production sampling inspection process?
In what scenario would visual inspection alone be insufficient for quality control?
In what scenario would visual inspection alone be insufficient for quality control?
Which phase primarily focuses on overall measurement during the production process?
Which phase primarily focuses on overall measurement during the production process?
What is the main objective of measuring control points in production sampling inspection?
What is the main objective of measuring control points in production sampling inspection?
Which activity is essential for maintaining the integrity of the production process?
Which activity is essential for maintaining the integrity of the production process?
Which inspection could potentially include both visual inspection and measurements of the boss pin height?
Which inspection could potentially include both visual inspection and measurements of the boss pin height?
Flashcards
Incidental change
Incidental change
Changing the molding process without prior approval, causing potential variations in the product.
Intentional change
Intentional change
A deliberate planned change to the molding process, involving proper documentation and approval.
Material change
Material change
A change in the manufacturing process involving different materials, such as a resin lot change.
Mold breakdown
Mold breakdown
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Mold correction
Mold correction
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Adjustment within the process window
Adjustment within the process window
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Adjustment outside the process window
Adjustment outside the process window
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Mold update
Mold update
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Boss Pin Height
Boss Pin Height
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Validation of Process Window Suitability
Validation of Process Window Suitability
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Production Sampling Inspection
Production Sampling Inspection
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Measurement of Control Points
Measurement of Control Points
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Visual Inspection
Visual Inspection
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Overall Measurement
Overall Measurement
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Overall Inspection
Overall Inspection
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Production Sampling Inspection/ Measurement of control points
Production Sampling Inspection/ Measurement of control points
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Study Notes
Impacted Areas and Changes
- List of areas impacted by incidental or intentional changes
- Includes details like specific content changes, contacts, and verification steps
- Check quantity, overall measurements, and visual inspections are required
- Measurements of replacement parts, samples for comparison, and specific issues (e.g., white marks, dryness, uneven coloration)
- Process changes are documented: resin/foil lot changes, mold issues (touch, maintenance, breakdown, polishing, correction, cavity replacements, grain inserts), setup change
- Personnel transfers (with or without training). Staff training is noted
- Measuring equipment repair and updates noted
- Production sampling inspections, overall measurements, process window suitability validations, and overall inspections needed.
- Construction/repair without permission is prohibited
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