Cement Types and Properties Quiz

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Questions and Answers

Which type of cement is formed by blending 20-30% pozzolanic material with ordinary Portland cement?

  • Acid-resistant cement
  • Colored cement
  • Blast furnace cement
  • Portland Pozzolana Cement (PPC) (correct)

What is the primary waste product used in the manufacture of blast furnace cement?

  • Calcium hydroxide
  • Cement clinker
  • Slag (correct)
  • Alumina

What is a characteristic of acid-resistant cement?

  • It is made solely from ordinary Portland cement.
  • It has low durability in wet environments.
  • It is composed of an aqueous solution of sodium silicate. (correct)
  • It contains no additives.

Which of the following types of cement requires longer curing periods due to lower early strength?

<p>Blast furnace cement (D)</p> Signup and view all the answers

In colored cement production, what percentage of mineral pigments is typically mixed with ordinary cement?

<p>5 to 10 percent (D)</p> Signup and view all the answers

What compounds does Portland pozzolana cement react with to form cementitious properties?

<p>Calcium hydroxide (C)</p> Signup and view all the answers

Which type of cement contains additives like sodium fluosilicate to enhance its properties?

<p>Acid-resistant cement (B)</p> Signup and view all the answers

Which type of Portland cement has the highest percentage of C3S in its composition?

<p>Type III (D)</p> Signup and view all the answers

What temperature range is necessary for the complete dissociation of calcium carbonates during the burning stage?

<p>800-900°C (A)</p> Signup and view all the answers

Which compound is known as Tricalcium silicate in the composition of Portland cement?

<p>C3S (A)</p> Signup and view all the answers

What is added to clinker before grinding to produce Portland cement?

<p>3-5 percent of gypsum (A)</p> Signup and view all the answers

During the wet process of cement manufacture, which step comes after the preparation of slurry?

<p>Burning or calcination (B)</p> Signup and view all the answers

What is the final product called after the burning and calcination of raw materials in cement manufacturing?

<p>Clinker (C)</p> Signup and view all the answers

Which of the following is a disadvantage of the dry process in cement manufacture?

<p>Difficulty in controlling dry mixing (D)</p> Signup and view all the answers

What type of storage tanks are commonly used for storing cement after its manufacture?

<p>Concrete silos (C)</p> Signup and view all the answers

What is the setting time for plaster mixed with sufficient water to form a plastic paste?

<p>5-10 minutes (D)</p> Signup and view all the answers

What is a key advantage of the wet process for manufacturing cement?

<p>Convenience in handling soft limestone (C)</p> Signup and view all the answers

What is a characteristic of hard-finish plaster?

<p>It is also known as high-temperature gypsum derivative (C)</p> Signup and view all the answers

What proportion of plaster and sand is expected to develop 80 percent of the neat strength at corresponding ages?

<p>1:1 (B)</p> Signup and view all the answers

Which material is commonly used to strengthen gypsum plaster boards?

<p>Fibers (C)</p> Signup and view all the answers

What is the weight of plaster in fibrous gypsum plaster boards?

<p>10 kg/m2 (C)</p> Signup and view all the answers

What should be the minimum compressive strength of non-load bearing gypsum partition blocks on gross area?

<p>50 N/m2 (C)</p> Signup and view all the answers

What defines the pyrocells used in gypsum applications?

<p>It expands the mixture to 3 or 4 times its volume. (A)</p> Signup and view all the answers

Which application of gypsum is suitable for filling cracks and holes in wooden surfaces before painting?

<p>Gypsum Fillers (D)</p> Signup and view all the answers

Which of the following issues can lead to unsound cement?

<p>Presence of excess CaO (D)</p> Signup and view all the answers

What causes flash set in cement?

<p>Rapid reaction of C3A with water (D)</p> Signup and view all the answers

What does the Le Chatelier test assess in cement?

<p>The soundness of cement (A)</p> Signup and view all the answers

During hydration, what primarily affects the early rate of heat evolution in cement?

<p>Surface area and composition of cement (C)</p> Signup and view all the answers

What is the main property necessary for structural use of hardened cement?

<p>Compressive strength (D)</p> Signup and view all the answers

At what stage does the fineness of cement affect the early rate of hydration?

<p>During the initial stages of hydration (D)</p> Signup and view all the answers

How can the compressive strength of cement be tested?

<p>By using a mortar test or concrete test (C)</p> Signup and view all the answers

What component in cement can cause expansion due to slow hydration?

<p>Calcium sulfate (B)</p> Signup and view all the answers

What is the primary component of lime mortar?

<p>Lime, sand, and water (D)</p> Signup and view all the answers

Which factor is NOT listed as affecting the properties of mortar?

<p>Temperature at which it sets (C)</p> Signup and view all the answers

How does lime-sand mortar compare to cement-sand mortar in terms of workability?

<p>Lime-sand mortar gives better workability (D)</p> Signup and view all the answers

What is a disadvantage of using lime mortar compared to cement mortar?

<p>Lime mortar exhibits lower compressive strength (A)</p> Signup and view all the answers

What is a requirement for lime mortar to maintain its properties?

<p>It must be kept damp at all times. (A)</p> Signup and view all the answers

What is the effect of increasing cement content in cement mortar?

<p>Increases compressive strength (A)</p> Signup and view all the answers

What is the recommended action if the silt layer exceeds 3mm in the silt test?

<p>The sand is not suitable for mortar work. (D)</p> Signup and view all the answers

Which type of sand is preferred for preparing mortar?

<p>Well-graded sand. (A)</p> Signup and view all the answers

Compo mortar is a combination of which materials?

<p>Cement, lime, sand, and water (B)</p> Signup and view all the answers

In terms of water tightness, which type of mortar should be used for areas exposed to moisture?

<p>Cement mortar (C)</p> Signup and view all the answers

What should be avoided in the sand used for making mortar?

<p>Silt content exceeding 6%. (D)</p> Signup and view all the answers

Which of the following influences the strength of mortar?

<p>The age of the mortar and curing method (D)</p> Signup and view all the answers

What type of sand improves the workability of mortar the most?

<p>Circular grains of sand (B)</p> Signup and view all the answers

What is the purpose of using fine particles in well-graded sand for mortar?

<p>To occupy the voids between larger particles. (B)</p> Signup and view all the answers

What is the impact of impurities in the water used for mortar preparation?

<p>They reduce the bond strength. (B)</p> Signup and view all the answers

What is a common practice for measuring cement in mortar preparation?

<p>By weight in cement bags. (A)</p> Signup and view all the answers

Flashcards

Fast-Setting Gypsum Plaster

A type of plaster that sets very quickly (5-10 minutes) when mixed with water, making it suitable for decorative work.

Hard-Finish Plaster

Gypsum plaster that's burnt at a higher temperature than cement plaster and treated with chemicals like alum and Glauber's salt. It sets slowly but becomes very hard.

Gypsum Wall Plaster

A gypsum-based material that's widely used for interior walls, known for its quick strength gain (half of its one-month strength in a day).

Gypsum Plaster Boards

A building material made from thin layers of cardboard or wood cemented together with gypsum plaster. Often used for lining walls and ceilings.

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Non-Load Bearing Gypsum Partition Blocks

Gypsum partition blocks used for non-load-bearing walls, meaning they don't support the weight of the structure. These blocks can be solid or hollow.

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Fibrous Gypsum Plaster Boards

A type of gypsum plaster that has a high fire resistance rating. It's commonly used for fire-resistant walls and ceilings.

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Pyro-cell

A gypsum-based material that expands when mixed with water, making it suitable for filling large gaps and cracks.

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Gypsum

A mineral that is used as a primary ingredient in gypsum plaster. It's mined and processed before being used in construction.

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Raw Meal

A finely powdered mixture of raw materials used in cement manufacturing, primarily containing calcium carbonate (limestone), silica (sand), alumina (clay), and iron oxide.

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Rotary Kiln

A long rotating steel cylinder heated to high temperatures (1450-1500°C) where raw meal undergoes chemical reactions and transforms into clinker.

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Complete Dehydration

The process where water molecules are removed from the raw meal during the initial stage of burning in the rotary kiln.

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Dissociation of Carbonate

A chemical reaction where carbonates, particularly calcium carbonate, decompose into oxides and carbon dioxide gas.

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Clinker

The final product of the burning process in the rotary kiln, formed by the chemical reactions between the raw materials. It is a hard, clumpy material.

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Grinding of Clinker

The process of grinding the clinker into a fine powder, often with the addition of gypsum, to produce the final cement product.

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Wet Process

A method for cement production where raw materials are mixed with water to form a slurry before being burned in the rotary kiln.

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Dry Process

A method for cement production where raw materials are dry-mixed and blended before being fed into the rotary kiln.

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Portland Pozzolana Cement (PPC)

A type of cement which is produced by blending 20-30% pozzolanic material (like volcanic ash) with ordinary Portland cement. The pozzolanic material reacts with calcium hydroxide to improve cement properties.

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Acid-resistant Cement

These cements have excellent resistance to acids due to the presence of acid-resistant aggregates like quartz and additives like sodium fluosilicate.

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Blast Furnace Cement

Uses ground blast furnace slag (waste product from pig-iron production) along with cement clinkers. It's economical and durable, but needs longer curing time.

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Colored Cement

Cement with added mineral pigments to achieve a specific color. Pigment amount varies from 5 to 10%.

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Fly Ash Concrete

A type of concrete with high volume of fly ash, a byproduct of coal-fired power plants, replacing a portion of Portland cement. This type of concrete has better workability and durability.

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Silica Fume Concrete

A type of concrete that uses mineral admixtures like silica fume, a very fine powder, to improve strength, durability, and impermeability.

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High-strength Cement

This type of cement is used where high strength is required, especially in cold weather conditions. It's made with a higher proportion of C3S (Tricalcium Silicate).

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Rapid-hardening Cement

Uses additives like calcium chloride to accelerate the setting and hardening process of the cement. Often used in cold weather.

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Flash Set in Cement

The rapid reaction between C3A (tricalcium aluminate) and water releases heat, leading to expansion and potential cracking.

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Preventing Flash Set

The addition of gypsum (calcium sulfate) to cement controls the rate of reaction between C3A and water, preventing rapid heat release and expansion.

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Soundness of Cement

The overall change in volume, usually expansion, that occurs as a cement paste sets and hardens.

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Unsound Cement

Cement that expands significantly after setting, usually due to delayed reactions of compounds like free lime, magnesia, or calcium sulfate.

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Unsoundness due to Improper Burning

Incomplete burning during the cement manufacturing process can lead to unsounded cement due to the presence of unreacted compounds.

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Unsoundness due to Excess CaO

Excess calcium oxide (CaO) in cement can react slowly with water, causing expansion and unsoundness.

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Unsoundness due to Excess MgO

Excess magnesium oxide (MgO) in cement can react slowly with water, causing expansion and unsoundness.

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Heat of Hydration

The amount of heat released when cement reacts with water.

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Lime mortar

A type of mortar that's made from mixing lime, sand, and water. It's known for its good workability but sets slowly compared to cement mortars.

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Cement mortar

A mortar type made with Portland cement, sand, and water. It offers high strength due to the rapid setting of cement.

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Compo mortar

Mortar that combines the advantages of both lime and cement. It's prepared with a specific ratio of cement, lime, sand, and water.

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Workability in Mortar

The ease with which a mortar mix can be transported, placed, and finished. It's influenced by factors like the type of mortar, sand type, and additives.

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Strength in Mortar

The ability of a mortar to resist compression, tension, shear, and bending forces. The type and amount of ingredients affect the mortar's strength.

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Water tightness in Mortar

A property that prevents water from passing through the mortar. It's crucial in areas exposed to moisture, and cement-based mortars are more watertight due to their hydraulic properties.

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Workability and Sand Type

Circular sand grains lead to better workability compared to angular sand grains in mortar.

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Admixtures for Mortar

The use of admixtures can improve the workability of cement-sand mortar, especially in lean mixes that have less cement.

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How does water affect mortar?

The amount of water added to mortar mix affects its workability (how easily it can be spread and shaped), setting time, and final strength.

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What makes mortar strong?

The type of binder used in mortar, like cement or lime, determines its strength, setting time, and resistance to water.

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What is the role of cement in mortar?

The amount of cement in mortar directly impacts its strength. More cement = stronger mortar.

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Why use well-graded sand in mortar?

Fine sand fills the gaps between larger sand particles, creating a denser and more economical mortar.

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Why is cleanliness important in mortar?

Clean sand and water are essential for a strong bond between the mortar's components.

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What are the goals for mortar consistency?

Mortar must be easy to work with and spread, but also strong enough to hold the masonry together.

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What is the main factor in mortar economy?

Cement is the most expensive ingredient in mortar, so use the minimum amount required for the desired strength.

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Why is accurate measurement important in mortar?

Accurate measurement of each ingredient is crucial for consistent mortar quality.

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Study Notes

Introduction to Construction Materials

  • Course Title: Construction Materials
  • Course Code: CENG 2092
  • University: Addis Ababa Science and Technology University

Chapter Two: Binders

  • Binders are substances used to bind inorganic and organic components
  • Binders create strong, hard, and/or flexible bonds
  • Binding action results from chemical reactions during heating
  • Water mixing, or air exposure play a key role in the process

Types of Binders

  • Mineral Binders:
    • Non-hydraulic binders only harden in the presence of air
    • The most common non-hydraulic binder is lime
    • Gypsum is also a non-hydraulic binder occurring naturally as a soft crystalline rock.
  • Bituminous Binders: (e.g., asphalt)
  • Synthetic Binders

Lime

  • Lime is one of the oldest known cementing materials
  • Found globally in varying degrees of hardness
  • Primarily composed of calcium oxide (CaO)
  • Pure lime combines with CO2 to form white CaCO3
  • Usually found with impurities like CO2, Fe2O3, and MgCO3, affecting its color
  • Non-hydraulic, but can be made hydraulic
  • Produced by burning limestone (CaCO3)

Lime Production Methods

  • Vertical shaft kiln: Raw materials are fed at the top
  • Rotary kiln: Rotating cylinder, limestone fed at the upper end, fuel and air at the bottom

Classification of Lime

  • Quick Lime (Caustic Lime): Obtained by calcining calcium carbonate
  • Hydrated Lime (Slaked Lime): Produced by mixing quicklime with water (slaking)
  • Dry hydrate: Dry, fine powder after water addition and heat
  • Milk of lime: Milky suspension when mixing with lots of water
  • Lime putty: Viscous mass made by mixing with a little excess water
  • Hydraulic lime: Prepared by burning impure limestone containing clay. It hardens with water.

Gypsum

  • Non-hydraulic binder occurring naturally as a soft crystalline rock
  • Occurs naturally as hydrous sulfate of lime (CaSO4â‹…2H2O)
  • Commonly known as alabaster (pure gypsum)
  • Used in the arts and building construction

Gypsum's Properties

  • Turns into powder when heated, but becomes hard again on adding water
  • Forms interlocking crystals upon water addition
  • Building gypsum is made through gypsum processing at 150°C-160°C
  • Superior surface finish, incombustible, fire resistant, insect resistance, low energy consumption when burning.
  • Poor strength and high creep under load, and unstable in water
  • Two types of Gypsum plasters:
  • Plaster of Paris: Incomplete dehydration of finely ground gypsum at temperatures below 185°C
  • Hard Finish Plaster: Produced by burning at a higher temperature, treated with certain solutions(Alum) to become very hard
  • Uses in Gypsum Wall Plasters: strength, proportions, wood fibers

Portland Cement

  • First patented in 1824
  • Named after the Isle of Portland limestone.
  • Found in the English Channel.
  • The four main steps are the treatment of raw materials, burning the dry mix, grinding the clinker and packaging and storage
  • Raw materials include calcium, silica, alumina and iron.

Portland Cement Production Methods

  • Dry process: Dry materials are proportioned, milled/ground and fed into the kiln
  • Wet process: Water is added to the raw materials, milled into a slurry form, and then ground and blended into clinker form
  • Major Steps:
    • Treatment of raw materials (crushing, drying, grinding).
    • Burning of the dry mix in a rotary kiln to produce clinker.
    • Grinding the clinker to produce the fine cement powder.
    • Packaging and storage.

Portland Cement Composition

  • C3S (Tricalcium Silicate): High early strength
  • C2S (Dicalcium Silicate): Strength increases over time
  • C3A (Tricalcium Aluminate): Heat during hydration; gypsum added to reduce heat
  • C4AF (Tetracalcium Aluminoferrite): Reduces cement temperature

Mortar

  • A mixture of sand or similar inert particles with a binding agent (e.g., cement or lime), and water.
  • Mortar Types: Mud mortar, Lime mortar, Cement mortar, Compo mortar
  • Mortar Properties: Workability, Strength, Water tightness
  • Factors affecting Mortar properties: Mixing water content, binder properties (cement content), sand characteristics (grading, cleanliness).

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