Cellulosic Electrodes in Heavy Machinery Industries
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Questions and Answers

What is the basic mechanism of tungsten depletion during welding?

  • Reduction
  • Oxidation
  • Decomposition
  • Evaporation (correct)
  • How are the mechanical properties of a joint affected by reactive gases during welding?

  • Degraded (correct)
  • Unchanged
  • Enhanced
  • Strengthened
  • What role does flux play in welding?

  • Increasing weld bead smoothness
  • Causing spattering
  • Preventing the formation of oxides (correct)
  • Stabilizing the arc
  • Which substances are commonly used for arc shielding in welding processes?

    <p>Argon, helium, CO2</p> Signup and view all the answers

    What purpose does the slag coating serve in welding?

    <p>Smooths the weld bead surface and protects it</p> Signup and view all the answers

    How is filler metal supplied during welding using tungsten as electrode?

    <p>Fed through a separate wire into the weld pool</p> Signup and view all the answers

    What is the main purpose of using cellulosic electrodes?

    <p>To increase the arc tension and strengthen the welding arc</p> Signup and view all the answers

    What percentage of the coating weight in basic electrodes is cellulose?

    <p>30%</p> Signup and view all the answers

    What distinguishes cellulosic electrodes from other types when using the same current values?

    <p>70% deeper penetration</p> Signup and view all the answers

    Which industry benefits most from the wide range of applications of cellulosic electrodes?

    <p>Ship building industry</p> Signup and view all the answers

    What is the main characteristic of non-consumable electrodes used in gas shielded welding processes?

    <p>They melt during the welding process</p> Signup and view all the answers

    What property of the weld metal obtained by cellulosic electrodes makes it desirable in welding applications?

    <p>Good mechanical properties</p> Signup and view all the answers

    What is the main heat source utilized in Shielded Metal Arc Welding (SMAW)?

    <p>The heat generated between the covered electrode and the base metal</p> Signup and view all the answers

    Which of the following is NOT typically considered when determining the range of currents used in SMAW?

    <p>Ambient temperature</p> Signup and view all the answers

    What workpiece thickness range is SMAW best suited for?

    <p>3 to 19 mm</p> Signup and view all the answers

    In multiple-pass SMAW welding, what is required to be removed after each weld bead?

    <p>Slag</p> Signup and view all the answers

    Which materials are shielded metal arc welding (SMAW) commonly used for?

    <p>Steels, stainless steels, cast irons</p> Signup and view all the answers

    Why is Shielded Metal Arc Welding (SMAW) also known as 'stick welding'?

    <p>Because the welding process involves a stick-shaped electrode</p> Signup and view all the answers

    What is the primary distinction among the members of the Oxyfuel Gas Welding (OFW) group?

    <p>The type of gases used</p> Signup and view all the answers

    Why is acetylene the most popular fuel among the Oxyfuel Gas Welding (OFW) group?

    <p>It is capable of producing the highest temperatures</p> Signup and view all the answers

    What is the purpose of coating the filler rod with flux in oxyacetylene welding?

    <p>To reduce oxidation and clean surfaces</p> Signup and view all the answers

    In oxyfuel gas welding, what is the second stage reaction involving acetylene and oxygen?

    <p>$2CO + H_2 + 1.5O_2 2CO_2 + H_2O$ + heat</p> Signup and view all the answers

    What is the most important process in Oxyfuel Gas Welding (OFW)?

    <p>Oxyacetylene welding</p> Signup and view all the answers

    What does Oxyacetylene Welding (OAW) employ to direct the flame used in welding?

    <p>A welding torch</p> Signup and view all the answers

    What is the purpose of packing storage cylinders with porous filler material saturated with acetone for C2H2?

    <p>To prevent the accidental mixing of different gases</p> Signup and view all the answers

    Which gas dissolves about 25 times its own volume of acetylene?

    <p>Acetone</p> Signup and view all the answers

    Why are different screw threads standard on C2H2 and O2 cylinders and hoses?

    <p>To avoid accidental connection of wrong gases</p> Signup and view all the answers

    Which of the following fusion welding processes uses a unique technology to develop heat for melting?

    <p>Electron beam welding</p> Signup and view all the answers

    What distinguishes fusion welding processes like electron beam welding from arc, resistance, or oxyfuel welding?

    <p>They use different technologies for melting heat</p> Signup and view all the answers

    Which book would be a relevant source for further information on Fusion Welding?

    <p>FUNDAMENTALS OF MODERN MANUFACTURING Materials, Processes, and Systems, Mikell P.Groover, 2010 John Wiley &amp; Sons</p> Signup and view all the answers

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