CE 264 Engr.Rhodora A.Bustamante Class: Mortars and Plasters

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Questions and Answers

What is the primary purpose of mortar?

  • To provide insulation for walls
  • To increase the strength of concrete
  • To glue masonry units together or attach them to a receiving structure (correct)
  • To act as a finishing coat on walls

What is the recommended cement to sand ratio for first-class mortars?

  • 1 part cement to 1 part sand
  • 2 parts cement to 1 part sand
  • 1 part cement to 3 parts sand (correct)
  • 1 part cement to 4 parts sand

What is the purpose of adding hydrated lime to cement mortar?

  • To change the color of the mortar
  • To reduce the cost of the mortar
  • To increase the workability and strength of the mortar (correct)
  • To increase the setting time of the mortar

What is the recommended cement to sand ratio for the top surface of floors and walks?

<p>1 part cement to 1 part sand (B)</p> Signup and view all the answers

What is the primary difference between mortar made with fine sand and mortar made with coarse sand?

<p>Mortar made with fine sand requires a much larger quantity of cement to obtain a given strength (C)</p> Signup and view all the answers

What is the preferred method for mixing large quantities of mortar?

<p>Mixing in a mechanical mixer (D)</p> Signup and view all the answers

What are the types of bricks most frequently used in architecture?

<p>Common brick only (B)</p> Signup and view all the answers

What special characteristics do glazed bricks have?

<p>Smooth outer surface with a dull finish or gloss (B)</p> Signup and view all the answers

Which type of brick is used for lining furnaces, fireplaces, and chimneys?

<p>Fire (refractory) brick (A)</p> Signup and view all the answers

In what pattern are bricks laid for a herringbone bond?

<p>Diagonal pattern (A)</p> Signup and view all the answers

Which type of bond consists of five stretcher courses and then a header course?

<p>Common Bond (C)</p> Signup and view all the answers

What is the purpose of facing bricks in masonry work?

<p>To provide specific surface characteristics for exposed surfaces (B)</p> Signup and view all the answers

What is the purpose of bonding plaster?

<p>Develops more adhesive strength for interior finish on smooth concrete walls or ceilings (B)</p> Signup and view all the answers

When is lightweight gypsum plaster typically used?

<p>When weight is important and for fireproofing other materials like steel (A)</p> Signup and view all the answers

What is the composition of a sand float finish?

<p>1 Keene’s cement, ¼ lime putty, 1/10 fine white sand by weight (C)</p> Signup and view all the answers

What is the purpose of Keene’s cement?

<p>Mixed as a hard finish for two and three-coat gypsum plaster for interior use (D)</p> Signup and view all the answers

What is the key function of molding plaster?

<p>Specially designed for ornamental plaster work and castings (D)</p> Signup and view all the answers

When should a 1/3 gypsum plaster, 1 lime putty mixture be used?

<p>As a hard finish in combination with fine white sand (A)</p> Signup and view all the answers

What are the usual mortar joint sizes between brick courses?

<p>3/16” and ½” (B)</p> Signup and view all the answers

Which ingredient is NOT typically used in the production of Concrete Hollow Blocks?

<p>Lime (C)</p> Signup and view all the answers

What type of aggregates can be used in the production of lightweight concrete hollow blocks?

<p>Cinders, Expanded slag, Expanded shale or clay (B)</p> Signup and view all the answers

Which type of concrete hollow block has the highest fire resistance?

<p>Expanded slag block (D)</p> Signup and view all the answers

For what purpose should CHB of 100mm (4”) thickness be used?

<p>Interior partition walls where weather-tightness is not needed (A)</p> Signup and view all the answers

Which type of concrete hollow block is NOT mentioned in the text?

<p>Pillars (D)</p> Signup and view all the answers

What does the term 'plaster' typically refer to?

<p>Gypsum plaster (B)</p> Signup and view all the answers

What is the purpose of adding fiber or hair to the plaster mixture?

<p>To increase the strength of the first coat (B)</p> Signup and view all the answers

In a three-coat plastering job, what is the purpose of the brown coat?

<p>The straightening coat applied after the scratch coat (D)</p> Signup and view all the answers

What is the purpose of the scratch coat in a three-coat plastering job?

<p>To act as a binding coat for the subsequent coats (D)</p> Signup and view all the answers

In a two-coat plastering job, how are the scratch coat and brown coat applied?

<p>The scratch coat and brown coat are combined into one coat (B)</p> Signup and view all the answers

What is the recommended practice for retempered mortar?

<p>Discard the mortar once it has begun to set and retemper a new batch (A)</p> Signup and view all the answers

Flashcards

Mortar

A material used to bind masonry units together, often made of cement, sand, and lime.

First-class mortar ratio

The ratio of cement to sand in a high-quality mortar mix.

Purpose of lime in mortar

Hydrated lime is added to mortar to improve its workability and strength.

Mortar for floors

A mortar mix with less sand, for better strength in areas like floors, where it will withstand more wear.

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Fine vs. Coarse sand in mortar

Mortar made with fine sand needs more cement for the same strength, compared to mortar with coarse sand.

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Mortar mixing for large quantities

Larger quantities of mortar are often mixed using a mechanical mixer for efficiency and consistency.

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Common Brick

The most common type of brick used in construction, with a simple appearance.

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Glazed Bricks

Bricks with a smooth, glazed surface, offering a variety of finishes.

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Fire brick

A type of brick designed to withstand high temperatures, commonly used for fireplaces and furnaces.

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Herringbone Bond

A bricklaying pattern where bricks are laid at a diagonal angle, resembling fish bones.

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Common Bond

A common bricklaying pattern with five stretcher courses followed by a header course.

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Facing Bricks

Bricks used on external surfaces, providing specific aesthetic or functional characteristics.

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Bonding Plaster

A plaster used to improve the adhesion of interior finishes onto smooth concrete walls or ceilings.

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Lightweight Gypsum Plaster

A lightweight gypsum plaster ideal for applications where weight is a concern and for fireproofing.

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Sand Float Finish

A plaster finish composed of Keene’s cement, lime putty, and fine white sand.

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Keene’s Cement

A type of cement used to create a hard finish for gypsum plaster in interior applications.

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Molding Plaster

A type of plaster specifically designed for decorative plasterwork and castings.

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1/3 Gypsum, 1 Lime Plaster

A plaster mix commonly used for hard finishes, combining gypsum plaster, lime putty, and fine white sand.

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Mortar Joint Sizes

The standard spacing between brick courses.

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Ingredients in Concrete Hollow Blocks

Concrete hollow blocks are typically made of cement, aggregates, and water.

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Aggregates in Lightweight Concrete Hollow Blocks

Materials used in concrete hollow blocks to make them lighter, such as cinders, expanded slag, or expanded shale or clay.

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Fire Resistance of Concrete Hollow Blocks

Concrete hollow blocks made with expanded slag are highly resistant to fire.

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Purpose of 4-inch CHB

Concrete hollow blocks with a thickness of 100mm (4 inches) are typically used for interior partition walls where weather resistance is not crucial.

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Plaster

The most common term used to refer to gypsum plaster.

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Purpose of fibers or hair in plaster

Fiber or hair added to plaster mixtures to increase their strength.

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Brown coat

The second layer in a three-coat plastering system, applied to even out the surface.

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Scratch coat

The first layer in a three-coat plastering system, serving as a base for subsequent coats.

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Two-coat plastering

In a two-coat plastering job, the scratch coat and brown coat are combined into a single layer.

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Retempered Mortar

The practice of adding water to hardened mortar to make it workable again. It's generally discouraged as it weakens the mortar.

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Study Notes

Mortars and Plasters

  • Mortar: a proportioned mixture of siliceous materials (sand, crushed stone) and cement (lime, Portland) that hardens into a stonelike mass
  • Mortar is used to glue masonry units to each other or to a receiving structure like a wall or floor
  • Plaster: mortar applied to wall surfaces as a preparation or a hard finish coat

Cement Mortar

  • A proportioned mixture of cement, fine aggregate, and water
  • For first-class mortars, 1 part of cement should be mixed with not more than 3 parts of sand
  • Replacing 10-15% of cement with hydrated lime gives greater workability and increases strength
  • Mixing can be done by hand or mechanical mixers, with the latter preferred for large quantities

Unit Masonry

  • Bricks: types include common, facing, glazed, and fire (refractory) bricks
  • Standard brick size: 3-3/4” x 2-1/4” x 8”
  • Brick work: common bond, English bond, Flemish bond, and herringbone patterns

Types of Plaster and Their Uses

  • Gypsum plaster: bonding plaster, lightweight gypsum plaster, and fire-resistant plaster
  • Gypsum plaster uses: interior finish, smooth concrete walls or ceilings, and fire-proofing other materials
  • Keene's cement: used for hard finish, mixed with alum or borax, and burned at 932°F
  • Plaster of Paris: used for ornamental plaster work and castings

Concrete Hollow Block

  • A hollow masonry unit made of water, Portland cement, and aggregates like sand, gravel, and crushed stone
  • Lightweight concrete hollow blocks can be made with aggregates like cinders, expanded slag, and expanded shale or clay
  • Standard CHB sizes: 100mm (4”), 150mm (6”), and 200mm (8”) x 200mm (8”) x 400mm (16”)
  • Types of concrete hollow block include stretchers, corner blocks, headers, jamb blocks, and beam or lintel blocks

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