Capacity Management and Demand Measurement
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Questions and Answers

What is the primary goal of inventory management?

  • To produce more goods than are needed
  • To maintain high levels of inventory at all times
  • To balance between minimizing costs and fulfilling customer orders (correct)
  • To ensure customers never have to wait
  • What defines physical inventory?

  • The accumulation of digital data and records
  • The total number of employees in an organization
  • The collection of physical materials like components and finished goods (correct)
  • The amount of service provided to customers
  • What happens when the rate of supply exceeds the rate of demand?

  • Customer queues become longer
  • Inventory decreases significantly
  • Inventory remains stable
  • Inventory increases (correct)
  • In terms of inventory, what is a queue of customers considered?

    <p>A form of service inventory</p> Signup and view all the answers

    What is the consequence of customers waiting too long in a queue?

    <p>Customer irritation and potential loss of business</p> Signup and view all the answers

    Which strategy can help to reduce inventory levels?

    <p>Matching supply and demand rates effectively</p> Signup and view all the answers

    What is the challenge most organizations face regarding supply and demand?

    <p>They must cope with unequal supply and demand</p> Signup and view all the answers

    Why is it important to minimize inventory?

    <p>To avoid paying for holding too much inventory</p> Signup and view all the answers

    What is the primary focus of capacity management?

    <p>Understanding the nature of demand and reducing mismatches with supply</p> Signup and view all the answers

    Which of the following describes a medium-term aspect of capacity management?

    <p>Assessing demand forecasts with a time horizon of 2-18 months</p> Signup and view all the answers

    What can result from capacity levels being in excess of demand?

    <p>Underutilization of capacity leading to high unit costs</p> Signup and view all the answers

    How might working capital be affected by a capacity plan?

    <p>It increases as finished products are funded until sold</p> Signup and view all the answers

    What is one common challenge with forecasting in capacity management?

    <p>Most operations must respond to short-term demand changes</p> Signup and view all the answers

    What is a potential consequence of large fluctuations in capacity levels?

    <p>Possible deterioration in the quality of services</p> Signup and view all the answers

    What role does supplier capability play in capacity management?

    <p>It affects ability to meet demand and supply capacity</p> Signup and view all the answers

    What is one aspect that short-term capacity management provides?

    <p>Important feedback for longer-term planning</p> Signup and view all the answers

    Why might an organization choose to hire temporary staff?

    <p>To cope with fluctuating capacity demands</p> Signup and view all the answers

    What is the impact of balancing demand with capacity levels?

    <p>It can lead to reduced costs and maximized revenue</p> Signup and view all the answers

    What is the primary purpose of overall equipment effectiveness (OEE)?

    <p>To provide an assessment of capacity leakage</p> Signup and view all the answers

    What would likely cause capacity leakage in an operation?

    <p>Unplanned machine breakdowns</p> Signup and view all the answers

    What is meant by 'effective capacity planning'?

    <p>Capacity after accounting for planned losses</p> Signup and view all the answers

    When utilizing a chase capacity plan, what is the main goal?

    <p>To closely match fluctuations in demand</p> Signup and view all the answers

    How does variability affect the ability of an operation?

    <p>It can reduce throughput times and utilization</p> Signup and view all the answers

    What should be a key consideration when setting the base capacity level?

    <p>The effect of performance objectives on capacity</p> Signup and view all the answers

    In terms of perishability, what is required for setting base capacity?

    <p>Base capacity needs to be set high due to limited storage</p> Signup and view all the answers

    Which of the following is a disadvantage of a level capacity plan?

    <p>It creates considerable inventories of products</p> Signup and view all the answers

    The effect of high fixed costs on capacity levels is that it can lead to:

    <p>Need for consistent high utilization of capacity</p> Signup and view all the answers

    What is an example of reducing capacity due to predictability in losses?

    <p>Implementing maintenance schedules for machinery</p> Signup and view all the answers

    Which of the following is true about the chase capacity plan?

    <p>It can increase customer satisfaction by matching demand</p> Signup and view all the answers

    The approach that typically requires a higher base capacity is:

    <p>Level capacity planning</p> Signup and view all the answers

    To increase responsive customer service, an operation should ideally have:

    <p>A high level of base capacity cushion</p> Signup and view all the answers

    Which type of operations is least likely to use a pure chase plan?

    <p>Standard, non-perishable product manufacturers</p> Signup and view all the answers

    What is a common issue with capacity management during periods of high demand?

    <p>Organizations might have to increase outsourcing</p> Signup and view all the answers

    When does a chase capacity plan minimize finished goods inventory?

    <p>When production matches future demand</p> Signup and view all the answers

    Why is queuing theory important in capacity management decisions?

    <p>It helps predict wait times and customer satisfaction</p> Signup and view all the answers

    What principle suggests that unoccupied time feels longer to customers?

    <p>Occupied waits are perceived as shorter</p> Signup and view all the answers

    How can companies best manage their capacity according to customer demand?

    <p>Using a mix of demand-side and supply-side strategies</p> Signup and view all the answers

    Which statement accurately reflects customer behaviors in a queuing system?

    <p>Customers sometimes choose not to join a queue if it seems too long</p> Signup and view all the answers

    What can lead to the perception that a service is of higher value?

    <p>Longer waiting times</p> Signup and view all the answers

    In managing capacity, what can be a consequence of having too few servers?

    <p>Queue build-up leading to dissatisfied customers</p> Signup and view all the answers

    Which factor does NOT typically influence capacity management decisions?

    <p>Cost of materials</p> Signup and view all the answers

    When demand is stable and predictable, what capacity management strategy is generally easiest to implement?

    <p>Using stable and fixed capacity levels</p> Signup and view all the answers

    What describes the cumulative production line in effective capacity management?

    <p>It must lie above the cumulative demand line</p> Signup and view all the answers

    What strategy should be adopted when future demand is unpredictable?

    <p>Adapt the chase demand policy</p> Signup and view all the answers

    What is the first step on the demand side in capacity management?

    <p>Measure demand for services and products</p> Signup and view all the answers

    How does new staff impact operational routines according to capacity management principles?

    <p>They cause disruption to existing routines</p> Signup and view all the answers

    Which method is best known for its structured approach to forecasting?

    <p>Delphi method</p> Signup and view all the answers

    What is the focus of qualitative forecasting approaches?

    <p>Expert opinions and group discussions</p> Signup and view all the answers

    Which forecasting technique modifies historical data to account for seasonality?

    <p>Multiplicative seasonal model</p> Signup and view all the answers

    What is the primary aim of capacity management according to operational management?

    <p>To align capacity with fluctuating demand</p> Signup and view all the answers

    Which of the following best describes trend-adjusted exponential smoothing?

    <p>It incorporates a smoothing constant for trends</p> Signup and view all the answers

    What is the role of forecast error in capacity management?

    <p>To measure the accuracy of forecasts</p> Signup and view all the answers

    What does managing supply involve in capacity management?

    <p>Determining whether to maintain a constant capacity</p> Signup and view all the answers

    What challenge is faced when measuring capacity in a hospital?

    <p>Unpredictable patient volume fluctuations</p> Signup and view all the answers

    Which step follows measuring demand for services in capacity management?

    <p>Deciding how to manage demand</p> Signup and view all the answers

    What does the level of accuracy in demand forecasting affect?

    <p>Capacity change flexibility</p> Signup and view all the answers

    Which of the following statements about seasonal patterns in demand is TRUE?

    <p>They often follow climatic or festive changes</p> Signup and view all the answers

    Study Notes

    Capacity Management

    • Capacity management is about understanding demand and supply (capacity).
    • It aims to reconcile competing demands for customer satisfaction and resource efficiency.
    • Capacity decisions have long-term and short-term aspects.
    • Long-term decisions include strategic capacity planning, considering factors like buildings, technology, and long-term supply arrangements.
    • Medium-term capacity decisions involve managing resources over quarters or months, considering aggregate staffing levels and subcontracting.
    • Short-term decisions manage capacity within weeks, days, or hours, such as loading activities on individual processes.
    • Capacity decisions impact costs (excess capacity leads to high costs and low utilization) and revenues (insufficient capacity leads to lost revenue).
    • Demand forecasts are often inaccurate.
    • Operations must respond to changes in demand quickly.

    Demand Measurement

    • The first task in capacity management is understanding demand patterns.
    • Qualitative approaches to forecasting, like panel discussions and Delphi methods, gather diverse perspectives.
    • Qualitative approaches aim for consensus (panel), or to reduce influence from face-to-face interactions with the Delphi process.
    • Quantitative approaches, like time series analysis, examine past demand patterns to predict future behavior.
    • Time series analysis considers patterns from past behaviors for future forecasts.
    • Simple moving average and simple exponential smoothing (trend-adjusted exponential smoothing), are methods used to forecast demand.

    Capacity Measurement

    • Capacity refers to the maximum level of value-added activity over a period.
    • Capacity measurement considers input levels and output levels.
    • Businesses calculate capacity based on factors like the availability of resources (machine hours, staff) or the number of customers served per unit.
    • An operation's ability to supply depends on the mix of activities.

    Demand Side Management

    • Demand management adjusts the demand pattern to match available capacity which can be done via price differentials, scheduling promotions, constraining customer access or service differentials.

    Supply Side Management

    • Capacity management decisions involve setting capacity levels and using level capacity plans or chase capacity plans.
    • Base capacity level decisions depends on performance objectives, fixed costs, and flexibility.
    • Perishable goods require higher capacity levels, while those with high fixed costs often require lower base capacity.
    • Variability in demand or supply can effect capacity levels.
    • Variability can cause high throughput times, queues and higher inventory levels.
    • Varying capacity levels to match demand patterns may be needed.

    Queue Management

    • Queue discipline (rules for determining waiting customer order).
    • Rejecting (when demand exceeds capacity).
    • Balking (customers refusing to join the queue).
    • Reneging (customers leaving the queue).
    • Considerations include customer behaviour and capacity levels in relation to customer wait times and service quality.

    Inventory Management

    • Inventory is the accumulation of materials.
    • Inventories arise when supply and demand rates are unequal.
    • Inventory management involves minimizing costs while meeting customer demand and avoid shortages.
    • Types of inventory include raw materials, components, work-in-progress, and finished goods

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    Description

    Explore the principles of capacity management, focusing on the reconciliation of demand and supply. This quiz covers long-term, medium-term, and short-term capacity decisions and their impact on costs and revenues. Understand the importance of accurate demand measurement in effective capacity planning.

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