Podcast
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Study Notes
Brake Systems Overview
- Amber ABS fault light indicates an issue; permanent magnet sensor systems work well below 5 mph.
- Uneven brake pad wear can occur due to various factors; air in the system is the least likely cause.
Warning Lights
- A red brake warning light may indicate issues other than a loose wheel speed sensor plug.
- A malfunctioning brake light may require inspection of the switch and wiring connectors.
Brake Pad and Rotors
- Burnishing new brake pads involves light applications of the brake pedal and cooldowns between stops; not high-speed stops.
- Uneven pad wear on disc brake systems may result from faulty caliper slide pins.
Technician Knowledge
- Neither technician's statements regarding ABS hydraulic modulators are completely correct.
- Electronic stability control requires speed sensors; its activation is indicated by a flashing telltale lamp.
Brake Components
- Integral ABS units do not include a vacuum booster; they integrate brake functions within one unit.
- Different types of brake fluids exist; DOT 5 is silicone-based.
System Failures
- Low brake pedal fade may indicate master cylinder cup seal issues; no external leaks may be present.
- Cracks or pitting on brake drums necessitate replacement or resurfacing.
Brake System Operation
- A three-function combination valve lacks a solenoid valve; it performs specific hydraulic controls.
- Metering valves may cause front brakes to skid upon initial application.
Electrical and Hydraulic Systems
- Brake light issues could stem from a short circuit; a stuck switch may also be implicated.
- An integral drum parking brake system includes components like a strut that can affect performance.
Special Brake Systems
- Electric parking brakes require special procedures before brake pad replacement due to their unique designs.
- Low brake pedal issues may result from either an incorrectly adjusted pedal or overheating brake fluid.
Brake Testing and Inspection
- Checking the inside diameter of brake drums requires measuring the largest point for accuracy.
- A low spongy brake pedal can stem from various systemic issues, excluding worn brake pads.
Maintenance Practices
- Rubber brake components should be lubricated with high-temperature silicon-based lubricants.
- A dropping brake pedal after starting the engine may indicate normal vacuum assistance behavior.
Common Issues
- A hard brake pedal can result from a malfunction in the brake booster, such as loss of vacuum.
- Over-tightening a wheel can lead to various complications in brake performance and wear.
Performance Evaluation
- Clicking noises from an ABS system upon startup are often normal and not indicative of a problem.
- Excessive vibrations during braking can signal issues such as rusty hub flanges or sticking calipers.
Troubleshooting
- Diagnosing pulling to one side while braking usually points to a seized caliper or line restrictions.
- Checking a brake booster diaphragm involves observing pedal pressure over time after engine shutdown.
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