Boiler Plant Startup Procedures

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Questions and Answers

What is the purpose of inspecting the boiler internally before closing it up?

  • To ensure it is free from scale, oil, tools, debris, and other foreign material (correct)
  • To check the alignment of the burners and ensure they are ready for firing
  • To confirm the secure installation of internal baffles and steam drum internals
  • To inspect the external components of the boiler for any damage or corrosion

Why is it important to check off all tools removed from a watertube boiler's water side?

  • To confirm the secure installation of internal baffles and steam drum internals
  • To make sure that the burners are clean and ready for firing
  • To prevent the gaskets from sticking to the metal
  • To ensure that no foreign objects have fallen into the water tube (correct)

What should be used to prevent gaskets from sticking to the metal when closing up the boiler?

  • Adhesive tape
  • Silicone sealant
  • Graphite paste (correct)
  • Oil-based lubricant

What must be performed by the Power Engineer when starting a boiler plant for the first time or after a major outage?

<p>Operational testing on all safety and control devices (D)</p> Signup and view all the answers

What should be checked to ensure they are properly aligned and move freely before closing up the boiler?

<p>Soot blowers (B)</p> Signup and view all the answers

What should be observed during the pilot trial ignition period to confirm correct sequence?

<p>Ignition transformer on, and spark is robust (C)</p> Signup and view all the answers

What should be tested to prove that the boiler will trip upon reaching the high steam pressure set point?

<p>High steam pressure cut-out (A)</p> Signup and view all the answers

Which device is tested to prove the boiler will trip in a low water condition?

<p>Low water flow cut-off switch (D)</p> Signup and view all the answers

Which test proves that the boiler will trip upon loss of atomizing air or steam for fuel oil fired boilers?

<p>Low atomizing media pressure cut-off switch (D)</p> Signup and view all the answers

What is the purpose of the post-purge period after successfully completing the ignition sequence?

<p>To observe the main flame establishment (D)</p> Signup and view all the answers

What is the purpose of slowly drying out new refractory in a furnace?

<p>To avoid internal pressure and damage in the refractory (A)</p> Signup and view all the answers

What is the purpose of boiling out a new boiler?

<p>To remove greases, welding debris, dirt, and oil from construction (A)</p> Signup and view all the answers

When is it recommended to test the safety valves on a boiler?

<p>Before the boiler is initially fired or after an extended outage (C)</p> Signup and view all the answers

What should be done before placing the fuel and air systems into service when testing combustion controls?

<p>Give the combustion controls a dry run (D)</p> Signup and view all the answers

When should the dry run procedure be performed for a mechanical draft boiler equipped with both pilot and main burners?

<p>When actually performing the dry run (B)</p> Signup and view all the answers

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